KTM 2010 690 SMC EU Setup Instructions Download

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TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS

Screw, license plate holder, bottom

EJOT

3 Nm (2.2 lbf ft)

–

Screw, SLS valve

EJOT

2 Nm (1.5 lbf ft)

–

Spoke nipple, front wheel

M4.5

4 Nm (3 lbf ft)

–

Bolt, foot brake lever stub

6 Nm (4.4 lbf ft)

Loctite

243™

Remaining screws, chassis

4 Nm (3 lbf ft)

–

Screw, electrical holder

3 Nm (2.2 lbf ft)

–

Screw, exhaust heat shield

8 Nm (5.9 lbf ft)

–

Screw, fuel level sensor

3 Nm (2.2 lbf ft)

–

Screw, fuel pump

6 Nm (4.4 lbf ft)

–

Screw, headlight mask

5 Nm (3.7 lbf ft)

–

Screw, seat lock

3 Nm (2.2 lbf ft)

Loctite

222

Screw, side cover

2 Nm (1.5 lbf ft)

–

Screw, side stand switch

3 Nm (2.2 lbf ft)

–

Screw, starter cable on starter

3 Nm (2.2 lbf ft)

–

Spoke nipple, rear wheel

4 Nm (3 lbf ft)

–

Nut, foot brake cylinder screw

10 Nm (7.4 lbf ft)

–

Remaining nuts, chassis

15 Nm (11.1 lbf ft)

–

Remaining screws on fuel tank

6 Nm (4.4 lbf ft)

–

Remaining screws, chassis

10 Nm (7.4 lbf ft)

–

Screw, ball joint of push rod on foot
brake cylinder

10 Nm (7.4 lbf ft)

Loctite

243™

Screw, brake fluid reservoir of rear
brake

5 Nm (3.7 lbf ft)

–

Screw, front brake disc

14 Nm (10.3 lbf ft)

Loctite

243™

Screw, ignition lock

10 Nm (7.4 lbf ft)

Loctite

243™

Screw, magnetic holder on side stand

10 Nm (7.4 lbf ft)

Loctite

243™

Screw, radiator bracket

5 Nm (3.7 lbf ft)

–

Screw, rear brake disc

14 Nm (10.3 lbf ft)

Loctite

243™

Screw, voltage regulator

8 Nm (5.9 lbf ft)

–

Nut, manifold on cylinder head

25 Nm (18.4 lbf ft)

Copper paste

Nut, rear sprocket screw

35 Nm (25.8 lbf ft)

Loctite

243™

Remaining nuts, chassis

30 Nm (22.1 lbf ft)

–

Remaining screws, chassis

25 Nm (18.4 lbf ft)

–

Screw, bottom triple clamp

12 Nm (8.9 lbf ft)

–

Screw, connection lever on frame

30 Nm (22.1 lbf ft)

–

Screw, exhaust clamp on main silencer M8

25 Nm (18.4 lbf ft)

–

Screw, fork stub

15 Nm (11.1 lbf ft)

–

Screw, front footrest bracket

25 Nm (18.4 lbf ft)

–

Screw, fuel tank, bottom

20 Nm (14.8 lbf ft)

–

Screw, handlebar clamp

20 Nm (14.8 lbf ft)

Loctite

243™

Screw, handrail

20 Nm (14.8 lbf ft)

–

Screw, heel protector

M8x12

8 Nm (5.9 lbf ft)

–

Screw, license plate holder, top

20 Nm (14.8 lbf ft)

–

Screw, main silencer holder

25 Nm (18.4 lbf ft)

–

Screw, main silencer holder on fuel
tank

25 Nm (18.4 lbf ft)

Loctite

243™

Screw, rear footrest bracket

M8x16

25 Nm (18.4 lbf ft)

–

Screw, side stand bracket

25 Nm (18.4 lbf ft)

–

Screw, spring holder on side stand
bracket

25 Nm (18.4 lbf ft)

Loctite

243™

Screw, steering stem

20 Nm (14.8 lbf ft)

Loctite

243™

Screw, top triple clamp

17 Nm (12.5 lbf ft)

–

Upper fuel tank screw

20 Nm (14.8 lbf ft)

–

Summary of Contents for 2010 690 SMC EU

Page 1: ...SETUP INSTRUCTIONS 2010 690 SMC EU 690 SMC AUS UK 690 SMC USA Art no 3211470en ...

Page 2: ......

Page 3: ...ht to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints and other errors...

Page 4: ...ndicates an unexpected reaction e g of a work step or a function Identifies a page reference more information is provided on the specified page Formats used The typographical and other formats used are explained in the following Specific name Identifies a proprietary name Name Identifies a protected name Brand Identifies a brand in merchandise traffic ...

Page 5: ... Remove the screws and handlebar clamps Remove the transport holder 100318 10 Remove the M8 screw from the right hand guard 100306 10 Position the operating elements on the right half of the handlebar Info The routing of cables and Bowden cables can be seen in the figure 100305 10 Position the handlebar The mark 1 of the scale on the handlebar should be in the center of the han dlebar clamp Positi...

Page 6: ...Info An assistant prevents the motorcycle from falling over Carefully loosen and remove the tensioning belts around the lower triple clamp The vehicle is released at the front Together with an assistant take the vehicle off of the palette 100277 12 Recharge the battery p 7 Install the battery p 8 100312 10 Remove the rear fairing p 8 4 markings can be seen on the underside of the rear cover At the...

Page 7: ...trest bracket the vehicle no longer conforms to the homologation and must not be operated in this form without alterations to the registration papers Set up and operate the vehicle as a 2 seater or have changes made to the registration papers Fit the heel protector p 9 Refuel p 10 Print out the current PDI form found on KTM DEALER NET and perform the delivery inspection Set kilometers or miles p 1...

Page 8: ...nd battery gases Keep the battery away from sparks or open fire Charge only in well ventilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and contact a doctor Switch off all power consumers and switch off the engine Remove the seat p 6 100277 10 Disconnect the negative minus cable of the battery Pul...

Page 9: ...rtant for the service life of the battery Rapid recharging with a high charging current shortens the battery s service life If the charging current charging voltage and charging time are exceeded electrolyte escapes through the safety valves This reduces the battery capacity If the battery is depleted from starting the vehicle repeatedly the battery must be charged immediately If the battery is le...

Page 10: ...ug in connector Attach the minus cable Mount the seat p 6 Set the clock p 11 3 6 Opening filler cap 100227 10 Lift the cover of the filler cap and insert the ignition key Turn the ignition key 90 counterclockwise and remove the filler cap Info The filler cap has a tank air vent system 3 7 Closing filler cap 100228 01 Put the filler cap back on and turn the ignition key 90 clockwise Remove the igni...

Page 11: ...p 8 Fit and tighten the screws on the rear fairing Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 100314 10 Mount and tighten screws Tighten the screws of the grab handles Guideline Screw handrail M8 20 Nm 14 8 lbf ft Mount the seat p 6 3 10 Fitting the rear footrest bracket Info The operations are the same for the left and right sides 100316 10 Position the footrest bracket Mount and tigh...

Page 12: ...lth hazard Avoid contact of the fuel with skin eyes and clothing Do not inhale fuel vapors If fuel gets into your eyes rinse imme diately with water and contact a doctor Wash affected skin areas immediately with soap and water If fuel is swallowed contact a doctor immediately Change clothing that has come into contact with fuel Warning Environmental hazard Improper handling of fuel is a danger to ...

Page 13: ...ess the SET button to set the minute Keep the MODE button and the SET button pressed simultaneously The time is set 3 14 Setting kilometers or miles Info If you change the unit the value ODO is retained and converted accordingly Making the setting according to the country Condition The motorcycle is stationary 400839 01 Switch on the ignition by turning the ignition key to position ON Press the MO...

Page 14: ...Loctite 243 Screw magnetic holder on side stand M6 10 Nm 7 4 lbf ft Loctite 243 Screw radiator bracket M6 5 Nm 3 7 lbf ft Screw rear brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw voltage regulator M6 8 Nm 5 9 lbf ft Nut manifold on cylinder head M8 25 Nm 18 4 lbf ft Copper paste Nut rear sprocket screw M8 35 Nm 25 8 lbf ft Loctite 243 Remaining nuts chassis M8 30 Nm 22 1 lbf ft Remaining screw...

Page 15: ... ft Screw side stand M10 35 Nm 25 8 lbf ft Loctite 243 Screw top shock absorber M10 45 Nm 33 2 lbf ft Loctite 243 Screw front brake caliper M10x1 25 45 Nm 33 2 lbf ft Loctite 243 Lambda sensor M12x1 25 24 5 Nm 18 07 lbf ft Copper paste Screw swingarm pivot M12x1 75 80 Nm 59 lbf ft Nut linkage lever on swingarm M14x1 5 100 Nm 73 8 lbf ft Nut linkage lever to rocker arm M14x1 5 100 Nm 73 8 lbf ft Sc...

Page 16: ...SUBSTANCES 14 Super unleaded ROZ 95 RON 95 PON 91 According to DIN EN 228 ROZ 95 RON 95 PON 91 ...

Page 17: ... 3211470en 3211470en KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com 02 2010 Photo Mitterbauer ...

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KTM 2010 690 SMC EU, Setup Instructions

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