2.1 Removing the engine
– Thoroughly clean the motorcycle.
– Use a suitable supporting device to jack up the motorcycle.
– Remove the seat and the tank with the spoilers.
– Drain the cooling liquid.
– Remove the exhaust system and the engine brace.
– Disconnect the radiator hoses at the engine.
– Remove the carburetor.
– Remove the engine sprocket cover and the chain.
– Disconnect the electrical wires.
– Unhook the clutch cable from the clutch lever.
– Undo the three screws
1
and remove the compensation chamber
2
of KTC
system including O-ring.
– Undo the engine mounting screws.
– Remove the swingarm pivot and pull the swingarm backwards.
– Lift the engine out of the frame on the left side.
N
OTE
: T
HE ENGINE NEED NOT BE REMOVED TO REMOVE THE CYLINDER HEAD AND THE CYLINDER
.
I
T IS ALSO POSSIBLE TO WORK ON THE CLUTCH
,
THE PRIMARY DRIVE AND THE SHIFT MECHA
-
NISM WITHOUT PREVIOUSLY REMOVING THE ENGINE
.
2
1
2.0 Removing engine / Refitting engine
Chap.
Component / Component unit
Page
2.1
Removing engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.2
Refitting engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
1
2
Summary of Contents for 250 1998
Page 9: ... Notices ...
Page 39: ... Notices ...
Page 43: ... Notices ...
Page 44: ...7 1 7 0 Trouble shooting Cap Component Component unit Page 7 1 Trouble shooting 7 2 ...
Page 47: ... Notices ...
Page 54: ......
Page 55: ......
Page 56: ......
Page 57: ......
Page 58: ......