KTM 350 EXC-F AUS 2014, Setup Instructions

Page 1: ...SETUP INSTRUCTIONS 2014 350 EXC F EU 350 EXC F SIX DAYS EU 350 EXC F AUS 350 EXC F USA 350 XCF W USA 350 XCF W SIX DAYS USA Art no 3213134en ...

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Page 3: ...the right to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints and other...

Page 4: ...page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current measurement Denotes a resistance measurement 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Identifies a proprietary name Name Identifies a prot...

Page 5: ...ng over To avoid damaging the motorcycle during the setup leave the protective film on the vehicle until you have finished Remove the separate enclosure and unpack it Check that the scope of delivery is complete on the basis of the enclosed packing list C00105 01 Have a lift stand available Lift stand 54829055000 Together with an assistant take the vehicle off the palette Position the vehicle on a...

Page 6: ... supports in the required position Mount and tighten screws 2 Guideline Screw handlebar holder M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar supports evenly C00108 10 Position the handlebar Info Make sure the cables and wiring are positioned correctly Position the handlebar clamps Mount and tighten the screws evenly Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf f...

Page 7: ...ll switch bl with the yellow and white cables Position the speedometer and connector board Mount and tighten screws Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft C00523 10 Position the controls on the right half of the handlebar Info The routing of the cables can be seen in the figure C00524 10 Position the controls on the left half of the handlebar Info The figure shows how to route the ...

Page 8: ...ble colors Connect plug in connection of the left turn signal using the violet and brown cable colors 401382 01 All EXC F models Mount the turn signal switch Install the front fender p 11 Refit the headlight mask with the headlight p 9 Install the front wheel p 10 Correctly mount the fuel tank breather 601710 01 Secure the handlebar cushion with two cable binders 101019 01 Mount the footrests with...

Page 9: ...g and goggles Avoid contact with battery acid and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and con tact a physician Fill the battery Info Read the notes in the battery package Charge the battery p 12 Ins...

Page 10: ...may roll away or fall over Always place the vehicle on a firm and even surface B01506 10 Remove the motorcycle from the lift stand Remove the lift stand To park the motorcycle press the side stand 1 to the ground with your foot and lean the motorcycle on it Info When you are riding the side stand must be folded up and secured with the rubber band 3 3 Removing headlight mask with headlight B01560 1...

Page 11: ...tance B 5 cm 2 in Position the vehicle vertically a distance A away from the wall Guideline Distance A 5 m 16 ft The rider now sits down on the motorcycle Switch on the low beam Check the headlight setting The boundary between light and dark must be exactly on the lower mark for a motorcycle with driver If the light dark border does not meet specifications Adjust the headlight range p 9 3 6 Adjust...

Page 12: ...ing efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary 101388 11 Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change the wheel bearing Clean and grease shaft seal rings 1 and bearing surface A of the spacers Long life grease p 21 Insert the spacers 101386 11 Po...

Page 13: ...dlight mask with the headlight p 9 Check the headlight setting p 9 3 10 Removing the seat 101346 10 Remove screw 1 Lift up the seat at the rear pull it back and then remove it from above 3 11 Mounting the seat B01526 01 Hook in the front of the seat at the collar sleeve of the fuel tank lower it at the rear and simultaneously push it forward Make sure that the seat is correctly locked in Mount and...

Page 14: ... at least 15 minutes and contact a physician Warning Environmental hazard The battery contains elements that are harmful to the environment Do not discard batteries with the household waste Dispose of faulty batteries in an environmentally compatible manner Give the battery to your authorized KTM dealer or dispose of it at a collection point for used batteries Warning Environmental hazard Hazardou...

Page 15: ...Fire hazard Fuel is highly flammable Never refuel the vehicle near open flames or burning cigarettes and always switch off the engine first Be careful that no fuel is spilt especially on hot vehicle components Clean up spilt fuel immediately The fuel in the fuel tank expands when warm and may emerge if overfilled Follow the instructions on refueling Warning Danger of poisoning Fuel is poisonous an...

Page 16: ...Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Note Material damage Premature clogging of the fuel filter In some countries and regions the available fuel quality and cleanliness may not be sufficient This will result in problems with the fuel system Only refuel with clean fuel...

Page 17: ...Adjusting the speedometer functions Info When the vehicle is delivered only the SPEED H and SPEED ODO display modes are activated Condition The motorcycle is stationary 400318 01 Press the button briefly and repeatedly until H appears at the bottom right of the display Press the button for 3 5 seconds The Setup menu is displayed and the activated functions are shown Change to the desired function ...

Page 18: ...ting kilometers or miles Info If you change the unit the value ODO is retained and converted accordingly The values TR1 TR2 A1 A2 and S1 are cleared when the unit of measure is changed Condition The motorcycle is stationary 400329 01 Repeatedly press the button briefly until H appears at the bottom right of the display Press the button for 2 3 seconds The Setup menu is displayed and the active fun...

Page 19: ...to appear in the display and the next function appears Deactivating a function Press the button The symbol disappears in the display and the next function appears 3 18 3 Setting the clock Condition The motorcycle is stationary 400330 01 Repeatedly press the button briefly until CLK appears at the bottom right of the display Press the button for 2 3 seconds The hour display flashes Set the hour dis...

Page 20: ...ll SIX DAYS models M8 15 Nm 11 1 lbf ft Screw bottom triple clamp EXC F EU EXC F AUS EXC F USA XCF W M8 15 Nm 11 1 lbf ft Screw chain sliding piece M8 15 Nm 11 1 lbf ft Screw engine brace M8 33 Nm 24 3 lbf ft Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Screw handlebar clamp M8 20 Nm 14 8 lbf ft Screw side stand attachment M8 45 Nm 33 2 lbf ft Loc...

Page 21: ...4 TECHNICAL DATA TIGHTENING TORQUES FOR CHASSIS 19 Screw front wheel spindle M24x1 5 45 Nm 33 2 lbf ft ...

Page 22: ...95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 ...

Page 23: ...6 AUXILIARY SUBSTANCES 21 Long life grease Guideline KTM recommends Motorex products Supplier Motorex Bike Grease 2000 ...

Page 24: ... 3213134en 3213134en 08 2013 KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...