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WORK

6

3.1

Installing the front wheel

Warning

Danger of accidents

Reduced braking efficiency due to oil or grease on the brake discs.

Always keep the brake discs free of oil and grease, and clean them with brake cleaner when necessary.

B00304-11

Check the wheel bearing for damage and wear.
» If the wheel bearing is damaged or worn:

Change the wheel bearing.

Clean and grease the shaft seal rings

and contact surface

of the spacers.

Long-life grease (

p. 12)

Insert the spacers.

B00302-11

Lift the front wheel into the fork, position it, and insert the wheel spindle.

Mount and tighten screw

.

Guideline

Screw, front wheel spindle

M24x1.5

45 Nm
(33.2 lbf ft)

Activate the hand brake lever multiple times until the brake linings are in contact
with the brake disc.

Remove the motorcycle from the lift stand.

Pull the front brake and compress the fork powerfully a few times.

The fork legs straighten.

Tighten screws

.

Guideline

Screw, fork stub

M8

15 Nm
(11.1 lbf ft)

3.2

Installing the front fender

B00307-10

Ensure that the spacers are mounted in the fender.

Position the front fender. Mount and tighten screws

.

Guideline

Remaining screws, chassis

M6

10 Nm (7.4 lbf ft)

Info

Make sure the holding lugs engage in the start number plate.

3.3

Installing the start number plate

B00308-11

Position the start number plate. Mount and tighten screw

.

Guideline

Remaining screws, chassis

M6

10 Nm (7.4 lbf ft)

Info

Make sure that the holding lugs engage in the fender.

Position the brake line and clamp. Mount and tighten screw

.

Summary of Contents for 350 SX-F EU 2011

Page 1: ...SETUP INSTRUCTIONS 2011 350 SX F EU 350 SX F USA 350 XC F USA Art no 3211680en ...

Page 2: ......

Page 3: ...ht to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints and other errors...

Page 4: ...e more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Identifies a voltage measurement Identifies a current measurement Identifies a resistance measurement Formats used The typographical and other formats used are explained below Specific name Identifies a proprietary name Name Identifies a protected name Brand I...

Page 5: ... the vehicle on a lift stand Check the vehicle for transport damage B00532 01 Package 12 Remove the box and the plastic packaging Info An assistant prevents the motorcycle from falling over To avoid damaging the motorcycle during the setup leave the protective film on the vehicle until you have finished Remove the separate enclosure and unpack it Check that the scope of delivery is complete on the...

Page 6: ... bleeder screws toward the front 0 0 8 8 0 0 7 7 0 0 8 8 7 7 B00375 11 Remove screws Remove the handlebar clamp Remove screws Remove the handlebar support Place the handlebar support in the required position Mount and tighten screws Guideline Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar supports evenly 101020 10 Position the handlebar Info Ma...

Page 7: ...uitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep the battery away from sparks or open fire Charge only in well ven tilated rooms Flush with copious amounts of water in case of skin contact If battery acid comes into contact with the eyes flush the eyes with water for at least 15 minutes and consult a physician Fill the battery Info Read the notes in th...

Page 8: ...t Activate the hand brake lever multiple times until the brake linings are in contact with the brake disc Remove the motorcycle from the lift stand Pull the front brake and compress the fork powerfully a few times The fork legs straighten Tighten screws Guideline Screw fork stub M8 15 Nm 11 1 lbf ft 3 2 Installing the front fender B00307 10 Ensure that the spacers are mounted in the fender Positio...

Page 9: ...ry gases cause serious cauterization Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep the battery away from sparks or open fire Charge only in well ventilated rooms Flush with copious amounts of water in case of skin contact If battery acid comes into contact with the eyes flush the eyes with water for ...

Page 10: ...7 Disconnect the negative cable of the battery to avoid damage to the onboard elec tronics 400240 10 Connect the battery charger to the battery Switch on the battery charger Battery charger 58429074000 You can also use the battery charger to test the open circuit voltage and starting voltage of the battery and to test the alternator With this device you cannot over charge the battery Info Never re...

Page 11: ... immediately with soap and water If fuel is swallowed contact a doctor immediately Change clothing that has come into contact with fuel Note Material damage Premature clogging of the fuel filter In some countries and regions the available fuel quality and cleanliness may not be sufficient This will result in problems with the fuel system Only refuel with clean fuel that meets the specified standar...

Page 12: ...w front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Screw handlebar clamp M8 20 Nm 14 8 lbf ft Screw subframe M8 35 Nm 25 8 lbf ft Loctite 243 Screw top steering stem M8 17 Nm 12 5 lbf ft Loctite 243 Screw top triple clamp M8 17 Nm 12 5 lbf ft Engine carrying screw M10 60 Nm 44 3 lbf ft Remaining nuts chassis M10 50 Nm 36 9 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw bottom shoc...

Page 13: ...SUBSTANCES 11 Super unleaded ROZ 95 RON 95 PON 91 According to DIN EN 228 ROZ 95 RON 95 PON 91 ...

Page 14: ...AUXILIARY SUBSTANCES 12 Long life grease Guideline KTM recommends Motorex products Supplier Motorex Bike Grease 2000 ...

Page 15: ... 3211680en 3211680en KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com 08 2010 Photo Mitterbauer ...

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