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WORK

7

Switch off all power-consuming components and switch off the engine.

Remove the rear fender. (

p. 5)

Disconnect the minus (negative) cable of the battery to avoid damage to the vehi-
cle's electronics.

100087-10

Connect the battery charger to the battery. Switch on the battery charger.

Battery charger (58429074000)

You can also use the battery charger to test rest potential and start potential of the
battery, and to test the generator. With this device, you cannot overcharge the bat-
tery.

Info

Never remove the lid

.

Charge the battery according to the instructions

on the battery casing.

Switch off the charger after charging. Disconnect the battery.
Guideline

The charge current, charge voltage and charge time must not be exceeded.
Charge the battery regularly when the
vehicle is not in use.

3 months

Install the rear fender. (

p. 6)

3.7

Installing the battery

300279-11

Place the battery in the battery holder.

4Ah battery (YTX5L-BS)

Reconnect rubber band

.

Attach the positive (plus) cable and replace the plus pole cover

.

Connect the negative (minus) cable

of the battery.

Install the rear fender. (

p. 6)

3.8

Opening filler cap

100012-10

Press release button

, turn filler cap counterclockwise and lift it free.

3.9

Closing filler cap

100012-11

Replace the filler cap and turn clockwise until the release button

locks in place.

Check the fuel tank breather

to ensure it is properly seated.

» If the fuel tank breather is at an angle or loose:

Correctly mount the fuel tank breather.

Summary of Contents for 450 SX ATV 2009

Page 1: ...SETUP INSTRUCTIONS 2009 450 SX ATV 505 SX ATV ART NO 3211428en ...

Page 2: ......

Page 3: ...serves the right to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints an...

Page 4: ...ndicates an unexpected reaction e g of a work step or a function Identifies a page reference more information is provided on the specified page Formats used The typographical and other formats used are explained in the following Specific name Identifies a proprietary name Name Identifies a protected name Brand Identifies a brand in merchandise traffic ...

Page 5: ... battery acid and battery gases Keep the battery away from sparks or open fire Charge only in well ventilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and con tact a physician Fill the battery Info Observe the instructions in the separate enclosure of the battery Recharge the battery p 6 Install t...

Page 6: ...Guideline Screw steering bridge M8 20 Nm 14 8 lbf ft Mount and tighten screw Guideline Screw steering column top M20x1 5 25 Nm 18 4 lbf ft Mount and tighten screws Guideline Screw steering bridge M8 20 Nm 14 8 lbf ft Mount handlebar support in the desired position using the screws Mount new self locking nuts and tighten Guideline Nut handlebar support M10 45 Nm 33 2 lbf ft Position the handlebar a...

Page 7: ...ok engages Make sure that the seat is correctly locked in 3 4 Removing the rear fender Remove the seat p 4 300254 10 Remove screws 300255 10 Raise the rear of the air filter box lid At the same time use your other hand to press on the carburetor connection boot to kink it at that location This prevents the carburetor connection boot from disconnecting from the carburetor Raise fender at the rear a...

Page 8: ...f battery acid gets in the eyes rinse with water for at least 15 minutes and contact a physician Warning Environmental hazard Components and battery acid are a danger to the environment Do not dispose of batteries in normal household waste Take defective or used batteries to a battery recycling operator Warning Environmental hazard Problem materials cause environmental damage Dispose of oil grease...

Page 9: ...onnect the battery Guideline The charge current charge voltage and charge time must not be exceeded Charge the battery regularly when the vehicle is not in use 3 months Install the rear fender p 6 3 7 Installing the battery 300279 11 Place the battery in the battery holder 4Ah battery YTX5L BS Reconnect rubber band Attach the positive plus cable and replace the plus pole cover Connect the negative...

Page 10: ...es and clothing Do not inhale fuel vapors If fuel gets into your eyes rinse imme diately with water and contact a doctor Wash affected skin areas immediately with soap and water If fuel is swallowed contact a doctor immediately Change clothing that has come into contact with fuel Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to get into the...

Page 11: ...ts chassis M10 50 Nm 36 9 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw A arm bottom M10x70 45 Nm 33 2 lbf ft Screw A arm top M10x52 45 Nm 33 2 lbf ft Screw footrest M10 45 Nm 33 2 lbf ft Screw front shock absorber M10 45 Nm 33 2 lbf ft Screw steering column at bottom of steering lever M10 25 Nm 18 4 lbf ft Nut ball head A arm top M10x1 25 35 Nm 25 8 lbf ft Nut rear sprocket screw M1...

Page 12: ...SUBSTANCES 10 Super unleaded ROZ 95 RON 95 PON 91 According to DIN EN 228 ROZ 95 RON 95 PON 91 ...

Page 13: ... 3211428en 3211428en KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com 7 2008 Photo Mitterbauer ...

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