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INTRODUCTION

1

INTRODUCTION

The work described in the setup instructions must be performed before delivery to the customer.

Read the setup instructions before starting work.

Print the current

PDI

form from

KTM

 

DEALER.NET

.

These setup instructions corresponded to the latest state of this series at the time of printing. However; we reserve the right to make
changes resulting from continuing development and design without correcting these setup instructions.
No description of general workshop procedures is provided. Safety regulations common in everyday workshop procedures are also not
mentioned. It is assumed that the work will be undertaken by a fully trained mechanic.

All specifications are not binding. KTM Sportmotorcycle AG in particular reserves the right to modify or delete technical specifica-
tions, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt
these to local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery
options, deviations from illustrations and descriptions, as well as printing and other errors. The models portrayed partly contain special
equipment that does not belong to the regular scope of delivery.

© 2007 by KTM-Sportmotorcycle AG, Mattighofen Austria
All rights reserved
Reproduction, even in part, is permitted only with the express written permission of the copyright owner.

ISO 9001(12 100 6061)
Within the meaning of the international quality management standard ISO 9001, KTM uses quality assurance processes
that lead to the maximum possible quality of the products.
Issued by: TÜV Management Service

KTM-Sportmotorcycle AG
5230 Mattighofen, Austria

Summary of Contents for 450 XC ATV 2008

Page 1: ...SETUP INSTRUCTIONS 2008 Package for ATV 450 XC ATV 525 XC ATV ART NO 3211187en ...

Page 2: ......

Page 3: ...ght to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviations from illustrations and descriptions as well as printing and other errors...

Page 4: ...p or a function Indicates an unexpected reaction e g of a work step or a function Identifies a page reference more information is provided on the specified page Formats used The typographical and other formats used are explained in the following Eigenname Identifies a specific name Name Identifies a protected name Marke Identifies a brand in merchandise traffic ...

Page 5: ...contact with battery acid and battery gases Keep the battery away from sparks or open fire Charge only in well ven tilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and con tact a doctor Fill the battery Info Read the notes in the battery by pack kit Recharge the battery P 5 Install the battery P 6...

Page 6: ...e and wear Replace damaged or worn parts Hook the slot 1 on the seat into the collar sleeve A of the fuel tank lower the rear of the seat and slide the tab 2 under the fuel tank B 100043 10 Push down the rear of the seat until the release hook 3 engages Make sure that the seat is correctly locked in 3 3 Removing the rear fender Remove the seat P 4 200149 10 Remove screws 1 Remove the collar sleeve...

Page 7: ...es Specification Remaining screws chassis M6 10 Nm 7 4 lbf ft Mount the seat P 4 3 5 Recharging the battery Warning Risk of injury Battery acid and battery gases cause serious cauterization Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep the battery away from sparks or open fire Charge only in well ven...

Page 8: ... cable of the battery to avoid damage to the vehi cle s electronics 100087 10 Connect the battery charger to the battery Switch on the battery charger Battery charger 58429074000 You can also use the battery charger to test rest potential and start potential of the battery and to test the generator With this device you cannot overcharge the bat tery Info Never remove the lid 1 Charge the battery a...

Page 9: ... lbf ft Loctite 243 Nut tie rod end M10x1 25 45 Nm 33 2 lbf ft Wheel nut M10x1 25 45 Nm 33 2 lbf ft Nut handlebar support M10 45 Nm 33 2 lbf ft Remaining nuts chassis M10 50 Nm 36 9 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Engine carrying screw M10 60 Nm 44 3 lbf ft Screw A arm top M10x52 45 Nm 33 2 lbf ft Screw A arm bottom M10x70 45 Nm 33 2 lbf ft Screw front shock absorber M10 45 N...

Page 10: ... 3211187en 3211187en KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com 7 2007 Photo Mitterbauer ...

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