KTM Super Adventure 2016, Setup Instructions

Page 1: ...SETUP INSTRUCTIONS 2016 1290 Super Adventure Art no 3213444en ...

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Page 3: ...nd without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options devi ations from illustrations and descriptions misprints and other errors The models portrayed partly contain special equipment that does not belong to the regular scope of supply 2015 KTM Sportmotorcycle GmbH Matti...

Page 4: ... information with more details or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand available on the open market Underli...

Page 5: ...hicle for transport damage S00697 10 Remove the controls from the transport holder Remove the screws and handlebar clamps Remove the transport holder M00791 01 Remove the right hand guard Position the controls on the right half of the handlebar Tighten the screws Guideline Remaining screws chassis M5 5 Nm 3 7 lbf ft Remaining chassis screws M6 10 Nm 7 4 lbf ft Mount the right hand guard S00698 10 ...

Page 6: ...e An assistant prevents the motorcycle from falling over Carefully loosen and remove the tension belts around the lower triple clamp The vehicle is released at the front Together with an assistant take the vehicle off the palette Loosen the mask spoiler p 7 V00134 10 Remove screws M00748 10 Swing the headlight toward the front Disconnect plug in connector Put down the headlight on a soft cloth M00...

Page 7: ...right crash bars Install the crash bar p 10 Install the wind shield p 10 M00750 10 Remove radiator shield Recharge the battery p 11 Super Adventure EU FR AU JP Store the tool set below the seat Remove the remaining films Mount the front rider s seat p 7 Mount the passenger seat p 6 1290 Super Adventure US Mount reflector p 18 Refuel p 15 Prepare the vehicle according to the specifications in the K...

Page 8: ...80 11 Attach the hooks on the passenger seat to the hanger on the subframe Info Ensure that the seat heating cable is correctly routed Lower passenger seat and push back at the same time Position locking pin in lock housing and press passenger seat forward until the locking pin engages with an audible click Check that the passenger seat is correctly mounted 3 3 Removing the front rider s seat Prep...

Page 9: ... driver s seat to the fuel tank at the desired seat posi tion or and push the driver s seat forward while lowering it at the rear Info Ensure that the seat heating cable is correctly routed Finally check that the driver s seat is correctly mounted Finishing work Mount the passenger seat p 6 3 5 Loosening the mask spoiler M00858 10 Remove screw V00131 10 Remove screw ...

Page 10: ...r up and position catch in bracket Info Ensure that the turn signal cable is placed correctly Carefully push the mask spoiler up to avoid breaking the component or bending catch Make sure that the rear catches on the mask spoiler remain in the supports provided V00111 11 Push the front part of the mask spoiler laterally into the supports V00091 11 Mount and tighten screw Guideline Screw mask spoil...

Page 11: ...lling the bottom triple clamp cover M00558 11 Plug in connectors of the horn Attach temperature sensor M00557 11 Position the triple clamp cover Mount and tighten screws Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft 3 9 Installing the headlight mask with the headlight M00748 11 Main work Connect plug in connector of the headlight Check that the lighting is functioning properly Position th...

Page 12: ...f the lighting system p 15 3 10 Installing the wind shield M00769 10 Position wind shield Mount and tighten screws Guideline Screw wind shield M5 3 5 Nm 2 58 lbf ft 3 11 Installing the crash bar V00098 10 Position the right crash bar with the frame protector The fuel tank support ring should be correctly positioned on the fuel tank Info Cover the components to protect them against damage Mount scr...

Page 13: ... physician Warning Environmental hazard The battery contains elements that are harmful to the environment Do not dispose of batteries with the household waste Dispose of a defective battery in an environmentally friendly manner Give the battery to your authorized KTM dealer or dispose of it at a collection point for used batteries Warning Environmental hazard Hazardous substances cause environment...

Page 14: ...battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated rooms In the event of skin contact rinse with large amounts of water If battery acid get...

Page 15: ...t a physician Caution Danger of accidents If the vehicle is operated with a discharged battery or without a battery electronic components and safety equipment may be damaged Never operate the vehicle with a discharged battery or without a battery M00610 11 Main work Position the battery in battery case Guideline The even side of the battery case must be opposite the poles Position the battery and ...

Page 16: ...ated with fuel Store fuel properly in a suitable canister and keep away from children Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to get into the ground water the ground or the sewage system M00799 10 Lift cover of the filler cap and insert ignition key in the fuel tank lock M00801 10 Note Danger of damage Ignition key breakage To take pr...

Page 17: ... of the fuel filter In some countries and regions the available fuel quality and cleanliness may not be sufficient This will result in problems with the fuel system Only refuel with clean fuel that meets the specified standards Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to get into the ground water the ground or the sewage system M00798 ...

Page 18: ...7 01 Checking the left cornering light setting The light dark boundary of the upper segment must run exactly through the left marking If the boundary between light and dark does not meet specifications Adjust the cornering light range p 17 Press the SET button The left cornering light is switched off The right cornering light test is started Wait for a few seconds until the upper segment of the ri...

Page 19: ...n again starts the cornering light test Wait for a few seconds until the upper segment of the left cornering light lights up continuously V00106 10 Turn adjusting screw to adjust the left cornering light range Info Turn clockwise to increase the headlight range turn counterclockwise to reduce the headlight range 402427 01 Set the upper segment on the left marking Guideline The light dark boundary ...

Page 20: ...ess the SET button The cornering light is switched off 3 21 Mount reflector 1290 Super Adventure US Preparatory work Clean and degrease the surface of the suitcase C00931 10 Main work Remove protective film from the back of reflector C00932 10 Position reflector in the upper third of the rear recess of the left hand suitcase and then press down on the reflector ...

Page 21: ...ORK 19 C00931 11 Remove protective film from the back of second reflector C00933 10 Position reflector in the upper third of the rear recess of the right hand suit case and then press down on the reflector ...

Page 22: ...ning chassis nuts M6 10 Nm 7 4 lbf ft Remaining chassis screws M6 10 Nm 7 4 lbf ft Screw acceleration sensor M6 6 Nm 4 4 lbf ft Screw angle sensor M6 6 Nm 4 4 lbf ft Loctite 243 Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw battery terminal M6 4 5 Nm 3 32 lbf ft Screw brake line holder on bottom triple clamp M6 10 Nm 7 4 lbf ft Screw cable channel M6 5 N...

Page 23: ...carrying screw M10 45 Nm 33 2 lbf ft Remaining chassis nuts M10 45 Nm 33 2 lbf ft Remaining chassis screws M10 45 Nm 33 2 lbf ft Screw front brake caliper M10 45 Nm 33 2 lbf ft Loctite 243 Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Screw side stand M10 35 Nm 25 8 lbf ft Loctite 243 Screw side stand bracket M10 45 Nm 33 2 lbf ft Loctite 243 Banjo bolt brake line M10x1 25 Nm 18 4 lbf ...

Page 24: ...8 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 ...

Page 25: ... 3213444en 3213444en 10 2015 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...