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BoWex-ELASTIC

®

 

Operating/Assembly instructions 

Type HEW, HEW Compact and HEW-ZS 

KTR-N 
Sheet: 
Edition: 

40114 EN 
17 of 24 

 

Please observe protection 

note ISO 16016. 

Drawn: 

2019-11-06 Pz 

Replacing: 

KTR-N dated 2019-08-13 

Verified: 

2019-11-06 Pz 

Replaced by: 

 

 

 
The below-mentioned failures can result in a use of the 

BoWex-ELASTIC

®

 coupling other than intended. In 

addition to the specifications given in these operating/assembly instructions make sure to avoid such failures. 
The errors listed can only be clues to search for the failures. When searching for the failure the adjacent 
components must generally be considered. 
 

 

If used other than intended the coupling can become a source of ignition. 
EU directive 2014/34/EU requires special care by the manufacturer and the user. 

 
 

General failures with use other than intended: 

  Important data for the coupling selection are not forwarded.

 

  The calculation of the shaft-hub-connection is not considered.

 

  Coupling components with damage occurred during transport are assembled.

 

  If the heated hubs are assembled, the permissible temperature is exceeded.

 

  The clearance of the components to be assembled is not coordinated with one another.

 

  Tightening torques have been fallen below/exceeded.

 

  Components are mixed up by mistake/assembled incorrectly.

 

  No original 

KTR

 components (purchased parts) are used.

 

  Old/already worn out elastomer parts or those stored for too long are used.

 

  Maintenance intervals are not observed.

 

 
 

Breakdowns 

Causes 

Hazard notes for 

potentially explosive 

atmospheres 

Elimination 

Different operating 

noise and/or vibrations 

occuring 

Micro friction by faulty 

alignment on the spline 

of the elastomer part 

Danger of ignition due to 

hot surfaces 

1)  Set the unit out of operation 
2)  Eliminate the reason for the misalignment 

(e. g. loose foundation bolts, breaking of the 
engine mount, heat expansion of unit 
components, modification of the installation 
dimension E of the coupling) 

3)  For inspection of wear see chapter 9.2 

Screws for axial 

fastening of hubs 

working loose 

1)  Set the unit out of operation 
2)  Inspect alignment of coupling 
3)  Tighten the screws to fasten the hubs and 

secure against working loose 

4)  For inspection of wear see chapter 9.2 

Fracture of elastomer 

part/spline 

Fracture of elastomer 
part/spline caused by 

high dynamic 

energy/overload 

none 

1)  Set the unit out of operation 
2)  Disassemble the coupling and remove 

remainders of the elastomer part 

3)  Inspect coupling components and replace 

coupling components that are damaged 

4)  Insert elastomer part, assemble coupling 

components 

5)  Find out the reason for overload 

Operating parameters 

do not meet with the 

performance of the 

coupling 

1)  Set the unit out of operation 
2)  Review the operating parameters and select a 

bigger coupling (consider mounting space) 

3)  Assemble new coupling size 
4)  Inspect alignment 

Operating error of the 

unit 

1)  Set the unit out of operation 
2)  Disassemble the coupling and remove 

remainders of the elastomer part 

3)  Inspect coupling components and replace 

coupling components that are damaged 

4)  Insert elastomer part, assemble coupling 

components 

5)  Instruct and train the service staff 

 
 
 
 

Breakdowns, causes and elimination 

Summary of Contents for BoWex-ELASTIC HEW Compact

Page 1: ...f 24 9 Please observe protection note ISO 16016 Drawn 2019 11 06 Pz Replacing KTR N dated 2019 08 13 Verified 2019 11 06 Pz Replaced by BoWex ELASTIC highly flexible flange coupling types HEW HEW Comp...

Page 2: ...tended use 8 2 5 Coupling selection 8 2 6 Reference to EC Machinery Directive 2006 42 EC 8 3 Storage transport and packaging 9 3 1 Storage 9 3 2 Transport and packaging 9 4 Assembly 9 4 1 Components o...

Page 3: ...125 192 438 15 16 M12 416 478 175 140 99 G 125 125 125 192 489 8 M12 440 530 175 140 95 150 160 160 225 542 9 6 M16 470 585 225 150 100 G 150 160 160 225 542 9 6 M16 504 585 225 150 108 200 180 200 25...

Page 4: ...90 125 40 T40 3000 9000 50 T50 150 450 50 T50 4000 12000 65 T65 180 540 65 T65 5000 15000 48 40 T40 200 600 G 125 40 T40 4000 12000 50 T50 230 690 50 T50 5200 16000 65 T65 280 840 65 T65 6500 20000 65...

Page 5: ...90 110 90 73 58 258 187 16 M12 40 2 0 152 0 087 125 365 125 125 235 192 205 365 120 140 150 90 68 328 240 12 M16 75 0 0 36 0 26 Table 4 Technical data HEW Compact Size Elastomer hardness Shore A Torq...

Page 6: ...2 100 110 90 438 15 8 M12 350 478 158 180 135 80 80 16 125 125 120 438 15 16 M12 416 478 175 225 180 80 99 18 G 125 125 120 489 8 M12 440 530 175 225 180 80 95 15 Size Dimensions mm Spacer HEW ZS LZ m...

Page 7: ...r serious bodily injuries that may result in death Warning of product damages This symbol indicates notes which may contribute to preventing material or machine damage General advice This symbol indic...

Page 8: ...ing to DIN 740 part 2 for the particular application see catalogue drive technology BoWex ELASTIC If the operating conditions performance speed modifications on engine and machine change the coupling...

Page 9: ...tive air humidity is less than 65 In order to avoid any injuries and any kind of damage always make use of proper transport and lifting equipment The couplings are packed differently each depending on...

Page 10: ...IC type HEW Compact Components of BoWex ELASTIC type HEW ZS Component Number Description 1 1 Elastomer part 2 1 Hub spec 3 1 Intermediate flange hub 4 1 Coupling flange 4 1 1 Additional flange 4 2 1 F...

Page 11: ...machining KTR supplies unbored or pilot bored coupling components and spare parts only upon explicit request of the customer These parts are additionally marked with the symbol Reference to unbored re...

Page 12: ...well as all screw connections must be secured against working loose additionally e g conglutinating with Loctite average strength Valid for type HEW ZS only size 100 to G 125 Screw the flange hub comp...

Page 13: ...Nm 14 69 120 120 250 If used in potentially explosive atmospheres the setscrews to fasten the hubs as well as all screw connections must be secured against working loose additionally e g conglutinatin...

Page 14: ...general standard figures that apply up to an ambient temperature of 80 C ensuring a sufficient service life of the BoWex ELASTIC coupling Displacement figures between the speeds specified have to be i...

Page 15: ...75 0 75 0 75 0 75 0 75 0 75 0 75 0 75 65 2 3 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 Perm angular displacement with n 3000 rpm Kw degree 40 3 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 50 3 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0...

Page 16: ...er may only be taken off with standstill of the unit For covers with unlocked openings on the top face no light metals must be used if the couplings are used as equipment of equipment group ll if poss...

Page 17: ...r potentially explosive atmospheres Elimination Different operating noise and or vibrations occuring Micro friction by faulty alignment on the spline of the elastomer part Danger of ignition due to ho...

Page 18: ...nce by ozone too high ambient temperature etc causing a physical change of the elastomer part none 1 Set the unit out of operation 2 Disassemble the coupling and remove remainders of the elastomer par...

Page 19: ...s explosion group IIIA and IIIB are included in IIIC Temperature class Temperature class Ambient or operating temperature Ta 1 Max surface temperature 2 T4 30 C to 80 C 115 C T5 30 C to 60 C 95 C T6 3...

Page 20: ...be performed after 2 000 operating hours or at the latest after 18 months provided that the operating parameters remain the same If you note significant wear with the initial inspection so that it wo...

Page 21: ...nst accidental switch on Turn the hub opposite the direction of drive Here the elastomer part must not be axially displaced from its position of wear Mark elastomer part and hub see Illustration 16 Tu...

Page 22: ...void dangers with the use in potentially explosive atmospheres the shaft ends must be accurately aligned Please absolutely observe the displacement figures specified see tables 13 and 14 If the figure...

Page 23: ...arking is only made if not possible differently for reason of space or functioning BoWex ELASTIC Year Deviating marking applies until 31st October 2019 Short marking II 2GD c IIB T X Complete marking...

Page 24: ...ith the general safety and health requirements according to enclosure II of directive 2014 34 EU The coupling described in here complies with the specifications of the following standards rules DIN EN...

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