background image

Section 3: Operating Procedures 

4/13/21

AP-PFL4648, AP-PFL5648, & AP-PFL5660 Loader Mounted Pallet Forks 319-227MK

12

Table of Contents

Keep load slightly tilted back to secure its weight against 

the vertical face of the forks. Rotating front of forks too high 

can cause the load to shift and fall onto the operator or 

others. Rotating front of forks level or lower can cause the 

load to fall forward.

Optimize load stability and protect against load shifting. 

Always adjust forks so that they are evenly spaced as far 

apart as the load will allow and centered on the frame. Keep 

load centered on the forks, even when stopped. 

Never lift a load with one fork or more than two forks. 

Using one fork will cause the load to be unbalanced. Using 

more than two forks will not increase the lift capacity and 

can make the job unsafe.

Always secure equipment with solid, non-concrete supports 

before working under it. Never go under equipment 

supported by concrete blocks or hydraulics. Concrete can 

break, hydraulic lines can burst, and/or hydraulic controls 

can be actuated even when power to hydraulics is off.

Keep attachment, loader arms, and/or load away from 

overhead electrical power lines. Place an orange warning 

sign under overhead lines indicating type of danger above.

WARNING

!

To avoid serious injury or death:  

Make sure controls are all in neutral position or park before 

starting the power machine.

Never carry riders on the attachment or power machine. 

Riders can obstruct the operator’s view, interfere with 

controls, be pinched by moving components, become 

entangled in rotating components, struck by objects, thrown 

about, fall off and be run over, etc.

Allow only persons to operate this attachment who have 

fully read and comprehended this manual, and who have 

been properly trained in the safe operation of this 

attachment. Serious injury or death can result from failure 

to read, understand, and follow instructions provided in this 

manual.

Backup alarm must be in good working order to warn 

others. Use a backup camera or rear-view mirror that is in 

good condition to ensure the area behind the unit is clear. 

Drive at a slower speed to compensate for blind spots.

Hydraulic fluid under high pressure will penetrate the skin 

or eyes causing a serious injury. Wear protective gloves and 

safety glasses or goggles when working with hydraulic 

systems. Use a piece of cardboard or wood rather than 

hands when searching for leaks. If an accident occurs, seek 

immediate emergency medical care or gangrene may result. 

DO NOT DELAY.

Check pallet fork frequently to make sure it is properly 

attached to the loader hitch, forks are secured to the upper 

and lower carrying bars, and fork locking pins are seated in 

their notches.

Do not abuse equipment. Incorrect use of the attachment 

can damage equipment structurally and cause serious 

injury or death.

Section 3: Operating Procedures

Operating Checklist

Hazard control and accident prevention are dependent 

upon the awareness, concern, prudence, and proper 

training involved in the operation, transport, storage, and 

maintenance of the pallet fork. Therefore, it is absolutely 

essential that no one operates this unit unless they have 

read, fully understood, and are totally familiar with the 

Operator’s Manual. Make sure the operator has paid 

particular attention to:
Perform the following inspections before using your 

Pallet Forks.

Operating Safety

DANGER

!

To avoid serious injury or death:  

A crushing hazard always exists around equipment 

handling palletized loads. Objects on pallet can shift and 

fall resulting in death or serious injury.

Keep bystanders, pets, and livestock away from your work 

area. Never allow anyone to go near or under the 

attachment or its load. The attachment and/or load can fall.

Do not drive up to anyone or an animal in front of a fixed 

object such as a wall or bench. Never assume that the power 

machine will stop in time.

Use a “spotter” when it is hard to see in the direction you 

are traveling and when placing a load that obstructs your 

vision. A person or animal could be nearby in a blind spot.

Never lift objects without pallets and make sure all objects 

are secured before lifting them. Use extreme care when 

securing round objects to make sure they can’t roll off.

Lift only objects that have a stable base resting on the 

pallet. Uneven, irregular, or round bases can easily tip off 

or roll off the pallet.

Do not lift a load that exceeds the attachment’s load guard 

height, or has objects smaller than the openings in the load 

guard.

Operating Checklist

Check

Page

Read and follow all safety rules carefully. 

Refer to “Important Safety Information” and 

Safety Alert Symbols throughout this manual.

1

Make sure there are no hydraulic leaks. 

Refer to “Avoid High Pressure Fluids Hazard”.

3

Read and follow assembly & hook-up 

instructions. 

Refer to “Section 1: Assembly & Set-Up”.

9

Read and follow all operating procedures. 

Refer to “Section 3: Operating Procedures”.

12

Read and follow all maintenance Instructions. 

Refer to “Section 4: Maintenance & Lubrication”.

16

Check pallet fork initially and periodically for 

loose forks, hitch plate, bolts, and pins. Refer to 

“Torque Values Chart for Common Bolt Sizes”.

21

Summary of Contents for AP-PFL4648

Page 1: ...ch Language please see your Kubota dealer Read the Operator s Manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it 74596 Loader Mounted Pallet Forks AP PFL4648 AP PFL5648 AP PFL5660 319 227MK Operator s Manual Printed 4 13 21 ...

Page 2: ... originally ordered the weights and measurements are no longer accurate for your machine Update the record by adding the machine weight and measurements provided in the Specifications Capacities Section of this manual with the Option s weight and measurements Dealer Contact Information Model Number Serial Number Machine Height Machine Length Machine Width Machine Weight Delivery Date First Operati...

Page 3: ...ader Mounted Pallet Forks 319 227MK Table of Contents Important Safety Information 1 Safety at All Times 1 Look for the Safety Alert Symbol 1 Safety Labels 6 Introduction 8 Application 8 Using This Manual 8 Terminology 8 Definitions 8 Owner Assistance 8 Serial Number 8 Section 1 Assembly Set Up 9 Fork Installation 9 Step Relocation 9 Hook Up Pallet Fork 10 Section 2 Adjustments 11 Fork Adjustment ...

Page 4: ... smart phone open the App point your phone on the QR code and take a picture Dealer QR Locator The QR code to the left will link you to available dealers for Kubota products Refer to Parts Manual QR Locator on this page for detailed instructions Table of Contents 4 13 21 AP PFL4648 AP PFL5648 AP PFL5660 Loader Mounted Pallet Forks 319 227MK See previous page for Table of contents ...

Page 5: ...hem Keep children out of the work area and under the watchful eye of a responsible adult Be alert and shut the attachment and skid steer track loader down if children enter the work area Never carry children on the power machine or attachment There is not a safe place for them to ride They may fall off and be run over or interfere with the control of the power machine Never allow children to opera...

Page 6: ... s Manual for additional information Work on a level surface in a clean dry area that is well lit Lower attachment to the ground and follow all shutdown procedures before leaving the operator s seat to perform maintenance Do not work under any hydraulically supported equipment It can settle suddenly leak down or be lowered accidentally If it is necessary to work under the equipment securely suppor...

Page 7: ...machine should be upset If ROPS is in the locked up position fasten seat belt snugly and securely to help protect against serious injury or death from falling and machine overturn Avoid High Pressure Fluids Escaping fluid under pressure will penetrate the skin or eyes causing serious injury Relieve all residual pressure before disconnecting hydraulic lines or performing work on the hydraulic syste...

Page 8: ...rators are required wear a respirator approved for protection against crystalline silica containing dust Do not alter respirator in any way Workers who use tight fitting respirators can not have beards mustaches which interfere with the respirator seal to the face If possible change into disposable or washable work clothes at the work site shower and change into clean clothing before leaving the w...

Page 9: ...Important Safety Information 4 13 21 5 This page left blank intentionally ...

Page 10: ...ubota dealer To find your nearest dealer visit our dealer locator at www landpride com 3 Some new equipment installed during repair requires safety labels to be affixed to the replaced component as specified by Kubota When ordering new components make sure the correct safety labels are included in the request 4 Refer to this section for proper label placement To install new labels a Clean surface ...

Page 11: ...ormation Table of Contents 4 13 21 AP PFL4648 AP PFL5648 AP PFL5660 Loader Mounted Pallet Forks 319 227MK 7 74597 74597 838 293C Warning To Prevent Serious Injury or Death 858 971C Warning To Avoid Serious Injury or Death ...

Page 12: ...PFL5648 and PFL5660 pallet forks have uses and applications in farming ranching construction sites nurseries campuses theme parks salvage operations warehouses lumber yards and large or small retail outlets They have the capability of quickly and conveniently turning your skid steer or track loader into a forklift to expand your material handling capability They are available in two different weig...

Page 13: ...pushing on the fork near carrying bars 3 4 until locking pin 1 is positioned over one of the pin notches 4 Lower locking pin handle 1 to seat pin in the selected notch Make sure locking pin is seated and retaining hooks A B are secured behind the carrying bars 5 Repeat steps 1 4 for the second fork but slide the second fork to the left Step Relocation Refer to Figure 1 1 The pallet fork is shipped...

Page 14: ...itch fit up frequently An improper fit up can cause the attachment to come loose from the loader hitch plate and fall Always shut power machine down following the Shutdown Procedure provided in this manual before leaving the operator s station Refer to Power Machine Shutdown Procedure on page 14 1 If needed pull locking handles up on loader hitch until locking pins are fully raised 2 Carefully dri...

Page 15: ... one of the five notches in the upper carrying bar 6 Lower locking handle 1A to seat locking pin in the selected notch Check locking pin to be sure it has seated Check retaining hooks to be sure they are secured behind upper and lower carrying bars 7 Repeat steps 1 to 6 for fork 2 Make sure both forks are an equal number of notches away from the middle of the upper carrying bar Kubota Center Logo ...

Page 16: ...dical care or gangrene may result DO NOT DELAY Check pallet fork frequently to make sure it is properly attached to the loader hitch forks are secured to the upper and lower carrying bars and fork locking pins are seated in their notches Do not abuse equipment Incorrect use of the attachment can damage equipment structurally and cause serious injury or death Section 3 Operating Procedures Operatin...

Page 17: ...ks to ground level before dismounting from the skid steer or track loader Follow manufacturer s recommendations when dismounting and parking the machine Always store attachment in a secure position so that it will not fall over Always stack pallets in such a manner that they will not tip or fall Transport Safety DANGER To avoid serious injury or death Keep attachment loader arms and or load away f...

Page 18: ...hould not be positioned farther than 24 away from the vertical face of the forks Picking up heavy loads positioned farther away can damage the unit and void its warranty 5 Stop completely before positioning forks at the correct height 6 Drive into the load as far as possible 7 Lift load just off the ground and tilt it back slightly 8 Back out slowly to clear racks or other obstacles 9 Position loa...

Page 19: ...commended Maintain cleanliness of lens or mirror Proceed by getting onto the seat of your skid steer or track loader and starting it up We recommend that you take time to practice securely attaching and detaching your pallet fork to and from your skid steer or track loader hitch It is also important to practice lifting lowering maneuvering and placing an empty pallet on a level site until you gain...

Page 20: ...ong life of any implement With careful inspection and routine maintenance you can avoid costly downtime and repair 1 After using your pallet fork for a few lifts check forks to make sure they are still secured and check pallet fork to make sure it is still properly attached to the loader hitch 2 Check forks to make sure they are not damaged broken or worn excessively Repair or replace as needed 3 ...

Page 21: ... Pallet Fork Contact Points Top face of upper carrying bar Face of lower carrying bar Type of Lubrication Multi purpose Grease Quantity As needed Lubrication Points 74596 As Required 50 Hrs Multi purpose spray lube Multi purpose grease lube Multi purpose oil lube Intervals in hours at which lubrication is required Lubrication Legend ...

Page 22: ... 6 Lift Capacity lbs kg 4500 2041 5500 2495 in cm Lift capacity is based on load being 24 61 from face of frame Cross bar Load must be palletized and supported by two forks Class ll Frame Width in m 45 7 8 1 17 Frame Height in m 40 1 02 Tine Thickness in cm 1 1 2 3 8 1 3 4 4 4 Tine Width in cm 4 10 2 Tine Length in m 48 1 22 60 1 52 Fork Positioning Lock Spring Loaded Toggle 40 1 02 m 45 84 1 16 m...

Page 23: ...tyle hitch plates Tall rear spill guard Keep loads from slipping backwards Easy adjustable Forks Forks slide easily on carrying bars from one position to another Simply rotate locking handles up and slide forks to their new positions Rotate locking handles down to secure forks in their new position Two capacities two fork lengths 4 500 lbs with 48 forks 5 500 lbs with 48 60 forks Meets most needs ...

Page 24: ...ground Never use forks to pry objects Pallet load is shifting Load is not properly secured on pallet Secure load to pallet Load is not properly centered on pallet Center load on pallet Load is being carried too high Recommended carrying height is 2 to 4 above the ground Forks are too close to each other Adjust forks an equal distance away from the center and as far apart as the pallets will allow ...

Page 25: ...120 235 170 M16 X 2 145 105 225 165 315 230 5 8 11 130 97 205 150 285 210 M16 X 1 5 155 115 240 180 335 245 5 8 18 150 110 230 170 325 240 M18 X 2 5 195 145 310 230 405 300 3 4 10 235 170 360 265 510 375 M18 X 1 5 220 165 350 260 485 355 3 4 16 260 190 405 295 570 420 M20 X 2 5 280 205 440 325 610 450 7 8 9 225 165 585 430 820 605 M20 X 1 5 310 230 650 480 900 665 7 8 14 250 185 640 475 905 670 M2...

Page 26: ...ed by accident or lack of normal maintenance or care or which has been repaired or altered in a way which adversely affects its performance or reliability or which has been used for a purpose for which the product is not designed Misuse also specifically includes failure to properly maintain oil levels grease points and driveline shafts Claims under this Warranty should be made to the dealer which...

Page 27: ...laims all representations and warranties whether express or implied including but not limited to warranties of merchantability and fitness for a particular purpose and Kubota shall not be liable for any damages whether compensatory direct indirect incidental special or consequential arising out of or in connection with the use of this publication or in the information therein The Product s describ...

Page 28: ...CA 95240 209 334 9910 Midwest Division Telephone 31700 W 207th ST Edgerton KS 66021 913 215 5915 Central Division Telephone 14855 FAA Blvd Fort Worth TX 76155 817 571 0900 Northern Division Telephone 6300 at One Kubota Way Groveport OH 43125 614 835 1100 Southeast Division Telephone 1025 Northbrook Parkway Suwanee GA 30024 770 995 8855 ...

Reviews: