17. FINAL WIRING (cont’d.)
17.2
Route the wiper wire harness (black plug on one
end) down the steering column and back to the battery.
Drill a 3/8” hole in the vehicle steering column cover
(Note: Be sure to check for clearance inside the col-
umn, do not drill too deep) and feed the harness
through the hole, and down the inside of the steering
column. (Note: A wire hook or snake can be used to
pull the wire down through the column easily) Leave
8” out of the hole so there is enough wire to open the
windshield. Route the wires back to the battery. Be
careful to avoid any moving parts which may pinch or
sever the wires. Crimp the supplied ring terminal to
the end of the black wire. See fig. 17.2.
17.3
Attach the toggle switch bracket to the passenger
side of the windshield support using two 1/4-20 x 3/4”
hex head bolts, four 1/4” steel washers, and two 1/4-20
locknuts. See Fig. 17.3.
17.4
Locate the wire harness with the toggle switch.
Remove the nut on the toggle switch and put the toggle
switch through the hole in the mount. Make sure that
the groove on the toggle switch is at the bottom of the
hole so that the point that is laser cut in the hole keeps
the switch from spinning. Reinstall the nut and tighten.
17.5
Connect the two sets of female bullet connectors
to the male bullet connectors on the work lights.
17.6
Attach the adhesive cable tie mounts to the cab
as shown in Fig. 17.6. (3 on the windshield support, 3
on the side frame, and 4 down the side of the rear pan-
el). Starting at the driver’s side work light, neatly ca-
ble tie the wires to the vehicle.
17.7
Route the wires out the hole in the bottom corner
of the cab between the fender and sideframe. Connect
the three ring terminals on the black wires from the
three harnesses to the negative battery post and tighten.
Connect the two piggy back terminals together from
the work light and wiper harnesses and wrap electrical
tape around them leaving the end open. Attach them to
the outermost open post on the relay. Secure all wires,
the relay, and the fuse to the vehicle with cable ties so
that they cannot catch on any moving parts.
17.8
See Fig. 17.8 for a full wiring schematic.
PAGE 10 OF 21
Fig. 17.2 (viewed from front right side)
3/8” drilled hole
Fig. 17.3 (viewed from rear right side)
Fig. 17.6 (viewed from rear right side)
Fig. 17.8 (wiring schematic)
Battery Positive (Red)
Battery Negative (Black)
To Worklights
25A
Relay
Signal Wire (purple)
Wiper Plug
Piggybacks (Red)
Toggle Switch
1” button
head bolts
Toggle
Switch
Cable Tie
Holders
2 Not
Shown
wiper wire connector
Summary of Contents for F5205
Page 12: ...DESCRIPTION QTY 1 1 F5205 HARD SIDED CAB KIT PARTS LIST FOR ROOF P 12 OF 21 1 2 1 1 1 1...
Page 13: ...F5205 HARD SIDED CAB KIT PARTS LIST FOR WINDSHIELD P 13 OF 21...
Page 14: ...F5205 HARD SIDED CAB KIT PARTS LIST FOR REAR PANEL ASSEMBLY P 14 OF 21...
Page 15: ...P 15 OF 21 PARTS LIST FOR WINDSHIELD SUPPORT AND COWL F5205 HARD SIDED CAB KIT...
Page 16: ...PARTS LIST FOR LOWER REAR PANEL AND LOWER REAR MOUNT F5205 HARD SIDED CAB KIT P 16 OF 21...
Page 17: ...PARTS LIST FOR FRONT MOUNTS AND ROLL BAR BRACKETS P 17 OF 21 F5205 HARD SIDED CAB KIT...
Page 18: ...F5205 HARD SIDED CAB KIT PARTS LIST FOR SIDE FRAMES P 18 OF 21...
Page 19: ...PARTS LIST FOR HARD SIDED DOORS P 19 OF 21 F5205 HARD SIDED CAB KIT...
Page 20: ...PARTS LIST FOR WIPER F5205 HARD SIDED CAB KIT P 20 OF 21 O L obtain locally...
Page 21: ...P 21 OF 21 PARTS LIST FOR SOUND REDUCTION KIT...