PAGE 4 OF 21
Fig. 1.7.1 (loose pine tree clip and fender washer)
Fig. 1.7.2 (assembled pine tree clip and fender washer)
1. DECK SOUND BARRIER (cont’d.)
Use of the supplied plastic pine tree clips and
fender washers (qty.: 16 of ea.) is strongly
advised to help secure the sound material
around the bends in the fender and will help
prevent the sound material from premature-
ly coming loose. See figures 1.7.1, 1.7.2, and
1.7.3.
1.7
Before re-installing the floor mats, use the 5 existing
holes per fender side as guides to drill 9/32” diameter
holes through the newly installed sound material. Also
drill 3 new holes (9/32” diameter) per side as shown in
figure 1.7.3. Approximate locations are sufficient as
shown. Install 8 plastic pine tree clips per side as shown
with the thin head side up top and the fender washers
below the deck surface sandwiching the sound material
lightly (not shown). Note: no need to over-compress the
sound material with the fender washers.
1.8
Reinstall the deck, pedals, ROPS, and operator seat.
IMPORTANT: the bolts on the ROPS structure must
be torqued properly to meet original equipment safe-
ty standards. These four (4) bolts (M14 diameter) are
to be torqued to 91-108 ft.-lbs. (124-147 N-m).
DO NOT install the nuts on the front foot well mounting
studs that were removed in step 1.1, but retain them for
later use. Tuck the slit in the center rear section around
the knob and make sure to pull the seat switch wire up
through the cutout before securing the deck.
1.9
The small piece of sound barrier from the kit can be
stuffed in place under the access door for the transmis-
sion filler cap. Do not adhere it to the door. Remove this
piece when checking transmission fluid. See figure 1.9.
Fig. 1.7.3 (view from left front)
Fender would be here
Sound material would be here
Approximate locations
Fig. 1.9 (transmission filler sound barrier)
Summary of Contents for F5205
Page 12: ...DESCRIPTION QTY 1 1 F5205 HARD SIDED CAB KIT PARTS LIST FOR ROOF P 12 OF 21 1 2 1 1 1 1...
Page 13: ...F5205 HARD SIDED CAB KIT PARTS LIST FOR WINDSHIELD P 13 OF 21...
Page 14: ...F5205 HARD SIDED CAB KIT PARTS LIST FOR REAR PANEL ASSEMBLY P 14 OF 21...
Page 15: ...P 15 OF 21 PARTS LIST FOR WINDSHIELD SUPPORT AND COWL F5205 HARD SIDED CAB KIT...
Page 16: ...PARTS LIST FOR LOWER REAR PANEL AND LOWER REAR MOUNT F5205 HARD SIDED CAB KIT P 16 OF 21...
Page 17: ...PARTS LIST FOR FRONT MOUNTS AND ROLL BAR BRACKETS P 17 OF 21 F5205 HARD SIDED CAB KIT...
Page 18: ...F5205 HARD SIDED CAB KIT PARTS LIST FOR SIDE FRAMES P 18 OF 21...
Page 19: ...PARTS LIST FOR HARD SIDED DOORS P 19 OF 21 F5205 HARD SIDED CAB KIT...
Page 20: ...PARTS LIST FOR WIPER F5205 HARD SIDED CAB KIT P 20 OF 21 O L obtain locally...
Page 21: ...P 21 OF 21 PARTS LIST FOR SOUND REDUCTION KIT...