S-61
J SERIES, WSM
ENGINE
(2) Disassembling and Assembling
(A) Cylinder Head and Valves
Cylinder Head Cover
1. Remove the head cover cap nuts.
2. Remove the cylinder head cover.
(When reassembling)
• Check to see if the cylinder head cover gasket is not defective.
• Apply engine oil to the cylinder head cover cap nuts.
And tighten them.
W10147380
Injection Pipe and Nozzle Holder
1. Remove the injection pipes (1) and overflow pipes (2).
2. Remove the glow plugs (3).
3. Remove the nozzle holder (4) and copper gaskets (5).
4. Remove the heat seal (6).
(When reassembling)
• Check to see that the cylinder head cover gasket is not defective.
• Replace the copper gasket and heat seal with new one.
• Be sure to place the heat seal (6).
W10150780
Nozzle Heat Seal Service Removal Procedure
IMPORTANT
• Use a plus (phillips head) screwdriver that has a Dia. which
is bigger than the heat seal hole (Approx. 6 mm) 1/4 in..
1. Drive screw driver lightly into the heat seal hole.
2. Turn screw driver three or four times each way.
3. While turning the screw driver, slowly pull the heat seal out
together with the injection nozzle gasket.
If the heat seal drops, repeat the above procedure. Heat seal
and copper gaskets must be changed when the injection nozzle
is removed for cleaning or for service.
W10154410
Tightening
torque
Cylinder head cover
cap nut
Z482
D722
3.9 to 5.9 N·m
0.4 to 0.6 kgf·m
2.9 to 4.3 ft-lbs
D1005
V1305
6.9 to 8.8 N·m
0.7 to 0.9 kgf·m
5.1 to 6.5 ft-lbs
Tightening torque
Injection pipe retaining nut
24.5 to 34.3 N·m
2.5 to 3.5 kgf·m
18.1 to 25.3 ft-lbs
Nozzle holder assembly
49.0 to 68.6 N·m
5.0 to 7.0 kgf·m
36.2 to 50.6 ft-lbs
Overflow pipe assembly
retaining nut
19.6 to 24.5 N·m
2.0 to 2.5 kgf·m
14.5 to 18.1 ft-lbs
Glow plug
7.8 to 14.7 N·m
0.8 to 1.5 kgf·m
5.8 to 10.8 ft-lbs
(1) Injection Pipe
(2) Overflow Pipe
(3) Glow Plug
(4) Nozzle Holder
(5) Copper Gasket
(6) Heat Seal
(1) Plus Screw Driver
(2) Injection Nozzle
(3) Copper Gasket
(4) Heat Seal
KiSC issued 10, 2016 A
Summary of Contents for J106-AUS
Page 1: ...WORKSHOP MANUAL DIESEL GENERATOR J SERIES KiSC issued 10 2016 A ...
Page 20: ...M 7 GENERATOR J SERIES WSM 3 Flow Chart KiSC issued 10 2016 A ...
Page 21: ...M 8 J SERIES WSM GENERATOR W1012333 KiSC issued 10 2016 A ...
Page 23: ...M 10 J SERIES WSM GENERATOR 5 WIRING DIAGRAM KiSC issued 10 2016 A ...
Page 24: ...M 11 GENERATOR J SERIES WSM KiSC issued 10 2016 A ...
Page 25: ...M 12 J SERIES WSM GENERATOR KiSC issued 10 2016 A ...
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Page 54: ...S 8 J SERIES WSM GENERAL D Engine Circuit Troubleshooting Z482 D722 KiSC issued 10 2016 A ...
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Page 58: ...S 12 J SERIES WSM GENERAL KiSC issued 10 2016 A ...
Page 59: ...S 13 J SERIES WSM GENERAL E Engine Circuit Troubleshooting D1005 V1305 KiSC issued 10 2016 A ...
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