S-86
J SERIES, WSM
ENGINE
Oil Clearance between Idle Gear Shaft and Idle Gear Bushing
1. Measure the idle gear shaft O.D. with an outside micrometer.
2. Measure the idle gear bushing I.D. with an inside micrometer,
and calculate the oil clearance.
3. If the oil clearance exceeds the allowable limit, replace the
bushing.
If it still exceeds the allowable limit, replace the idle gear shaft.
[Z482, D722]
[D1005, V1305]
W11356150
Replacing Idle Gear Bushing
(When removing)
1. Press out the used idle gear bushing using an idle gear bushing
replacing tool.
(When installing)
1. Clean a new idle gear bushing and idle gear bore, and apply
engine oil to them.
2. Press in a new brushing using an idle gear bushing replacing
tool, until it is flush with the end of the idle gear.
W11373220
Oil clearance between
idle gear shaft and idle
gear bushing.
Factory spec.
0.020 to 0.084 mm
0.00079 to 0.00331 in.
Allowable limit
0.10 mm
0.0039 in.
Idle gear shaft O.D.
Factory spec.
19.967 to 19.980 mm
0.78610 to 0.78661 in.
Idle gear bushing I.D.
Factory spec.
20.000 to 20.051 mm
0.78740 to 0.78941 in.
Oil clearance between
idle gear shaft and idle
gear bushing.
Factory spec.
0.020 to 0.054 mm
0.00079 to 0.00213 in.
Allowable limit
0.10 mm
0.0039 in.
Idle gear shaft O.D.
Factory spec.
25.967 to 25.980 mm
1.02232 to 1.02283 in.
Idle gear bushing I.D.
Factory spec.
26.000 to 26.021 mm
1.02362 to 1.02445 in.
(A) When Removing
(B) When Installing
KiSC issued 10, 2016 A
Summary of Contents for J106-AUS
Page 1: ...WORKSHOP MANUAL DIESEL GENERATOR J SERIES KiSC issued 10 2016 A ...
Page 20: ...M 7 GENERATOR J SERIES WSM 3 Flow Chart KiSC issued 10 2016 A ...
Page 21: ...M 8 J SERIES WSM GENERATOR W1012333 KiSC issued 10 2016 A ...
Page 23: ...M 10 J SERIES WSM GENERATOR 5 WIRING DIAGRAM KiSC issued 10 2016 A ...
Page 24: ...M 11 GENERATOR J SERIES WSM KiSC issued 10 2016 A ...
Page 25: ...M 12 J SERIES WSM GENERATOR KiSC issued 10 2016 A ...
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Page 54: ...S 8 J SERIES WSM GENERAL D Engine Circuit Troubleshooting Z482 D722 KiSC issued 10 2016 A ...
Page 55: ...S 9 J SERIES WSM GENERAL KiSC issued 10 2016 A ...
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Page 59: ...S 13 J SERIES WSM GENERAL E Engine Circuit Troubleshooting D1005 V1305 KiSC issued 10 2016 A ...
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