S-88
J SERIES, WSM
ENGINE
Replacing Small End Bushing
(When removing)
1. Press out the used bushing using a small end bushing replacing
tool.
(When installing)
1. Clean a new small end bushing and bore, and apply engine oil to
them.
2. Insert a new bushing onto the tool and press-fit it with a press so
that the seam (1) of bushing positions as shown in the figure, unit
it is flash with the connecting rod.
3. Drill a hole to the bushing with aligning the oil hole (2) of
connecting rod using 4.0 mm dia. (0.157 in. dia.) drill (D1005 and
V1305 only).
NOTE
• Be sure to chamfer the oil hole circumference with an oil
stone.
[Z482, D722]
[D1005, V1305]
W11437590
Oil clearance between
piston pin and small end
bushing (Spare parts)
Factory spec.
0.015 to 0.075 mm
0.00059 to 0.00295 in.
Allowable limit
0.15 mm
0.0059 in.
Small end bushing I.D.
Factory spec.
20.026 to 20.077 mm
0.78842 to 0.79043 in.
Oil clearance between
piston pin and small end
bushing (Spare parts)
Factory spec.
0.015 to 0.075 mm
0.00059 to 0.00295 in.
Allowable limit
0.15 mm
0.0059 in.
Small end bushing I.D.
(Spare parts)
Factory spec.
22.026 to 22.077 mm
0.86716 to 0.86917 in.
(1) Seam
(2) Oil Hole
(A) When Removing
(B) When Installing
(a) 0.79 rad. (45
)
KiSC issued 10, 2016 A
Summary of Contents for J106-AUS
Page 1: ...WORKSHOP MANUAL DIESEL GENERATOR J SERIES KiSC issued 10 2016 A ...
Page 20: ...M 7 GENERATOR J SERIES WSM 3 Flow Chart KiSC issued 10 2016 A ...
Page 21: ...M 8 J SERIES WSM GENERATOR W1012333 KiSC issued 10 2016 A ...
Page 23: ...M 10 J SERIES WSM GENERATOR 5 WIRING DIAGRAM KiSC issued 10 2016 A ...
Page 24: ...M 11 GENERATOR J SERIES WSM KiSC issued 10 2016 A ...
Page 25: ...M 12 J SERIES WSM GENERATOR KiSC issued 10 2016 A ...
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Page 54: ...S 8 J SERIES WSM GENERAL D Engine Circuit Troubleshooting Z482 D722 KiSC issued 10 2016 A ...
Page 55: ...S 9 J SERIES WSM GENERAL KiSC issued 10 2016 A ...
Page 56: ...S 10 J SERIES WSM GENERAL KiSC issued 10 2016 A ...
Page 57: ...S 11 J SERIES WSM GENERAL KiSC issued 10 2016 A ...
Page 58: ...S 12 J SERIES WSM GENERAL KiSC issued 10 2016 A ...
Page 59: ...S 13 J SERIES WSM GENERAL E Engine Circuit Troubleshooting D1005 V1305 KiSC issued 10 2016 A ...
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