S-100
J SERIES, WSM
ENGINE
Correcting Cylinder
1. When the cylinder is worn beyond the allowable limit, bore and
hone it to the specified dimension.
[Z482, D722]
[D1005, V1305]
2. Replace the piston and piston rings with oversize ones.
[Z482, D722]
[D1005, V1305]
NOTE
• When the oversize cylinder is worn beyond the allowable
limit, replace the cylinder block with a new one.
W10367470
Oversized cylinder liner I.D.
Factory spec.
67.250 to 67.269 mm
2.64764 to 2.64839 in.
Allowable limit
67.419 mm
2.65429 in.
Finishing
Hone to 1.2 to 2.0 mR max.
(0.000047 to 0.0079 in.R max.)
Oversized cylinder liner I.D.
Factory spec.
76.500 to 76.519 mm
3.01181 to 3.01256 in.
Allowable limit
76.669 mm
3.0185 in.
Finishing
Hone to 1.2 to 2.0 mR max.
(0.000047 to 0.0079 in.R max.)
Oversize
Part Name
Code Number
Marking
0.25 mm
0.0098 in.
Piston
16851-21900
025 OS
Piston ring assembly
16851-21090
025 OS
Oversize
Part Name
Code Number
Marking
0.5 mm
0.0197 in.
Piston 05
16251-21910
05 OS
Piston ring 05 assembly
16271-21090
05 OS
(1) Cylinder I.D. (Before Correction)
(2) Oversized Cylinder I.D.
KiSC issued 10, 2016 A
Summary of Contents for J106-AUS
Page 1: ...WORKSHOP MANUAL DIESEL GENERATOR J SERIES KiSC issued 10 2016 A ...
Page 20: ...M 7 GENERATOR J SERIES WSM 3 Flow Chart KiSC issued 10 2016 A ...
Page 21: ...M 8 J SERIES WSM GENERATOR W1012333 KiSC issued 10 2016 A ...
Page 23: ...M 10 J SERIES WSM GENERATOR 5 WIRING DIAGRAM KiSC issued 10 2016 A ...
Page 24: ...M 11 GENERATOR J SERIES WSM KiSC issued 10 2016 A ...
Page 25: ...M 12 J SERIES WSM GENERATOR KiSC issued 10 2016 A ...
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Page 54: ...S 8 J SERIES WSM GENERAL D Engine Circuit Troubleshooting Z482 D722 KiSC issued 10 2016 A ...
Page 55: ...S 9 J SERIES WSM GENERAL KiSC issued 10 2016 A ...
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Page 57: ...S 11 J SERIES WSM GENERAL KiSC issued 10 2016 A ...
Page 58: ...S 12 J SERIES WSM GENERAL KiSC issued 10 2016 A ...
Page 59: ...S 13 J SERIES WSM GENERAL E Engine Circuit Troubleshooting D1005 V1305 KiSC issued 10 2016 A ...
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