EVERY 500 HOURS ......................................................................................................................................... 117
1. Changing engine oil................................................................................................................................. 117
2. Replacing engine oil filter ........................................................................................................................ 118
3. Replacing fuel filter .................................................................................................................................. 119
4. Replacing hydraulic oil filter..................................................................................................................... 119
5. Checking power steering line .................................................................................................................. 120
6. Checking radiator hose and clamp .......................................................................................................... 121
6.1 Overheating countermeasures......................................................................................................... 122
7. Checking fuel line .................................................................................................................................... 122
8. Checking intake air line ........................................................................................................................... 123
9. Checking lift cylinder hose....................................................................................................................... 124
EVERY 600 HOURS ......................................................................................................................................... 124
1. Adjusting front axle pivot ......................................................................................................................... 124
EVERY 1000 HOURS ....................................................................................................................................... 125
1. Changing transmission fluid .................................................................................................................... 125
2. Changing front axle gear case oil and front differential case oil .............................................................. 125
3. Adjusting engine valve clearance ............................................................................................................ 126
EVERY 1000 HOURS OR 1 YEAR................................................................................................................... 126
1. Replacing air cleaner primary element and secondary element.............................................................. 126
2. Checking exhaust manifold ..................................................................................................................... 126
EVERY 1500 HOURS ....................................................................................................................................... 126
1. Cleaning fuel injector nozzle tip............................................................................................................... 126
2. Checking DEF/AdBlue
injector tip (M5N-091, M5N-111) ....................................................................... 126
line (M5N-091, M5N-111).................................................................................. 126
4. Replacing oil separator element .............................................................................................................. 126
5. Checking positive crankcase ventilation (PCV) valve.............................................................................. 127
6. Checking and cleaning EGR cooler......................................................................................................... 127
EVERY 2000 HOURS OR 2 YEARS ................................................................................................................ 127
1. Flushing cooling system and changing coolant ....................................................................................... 127
2. Antifreeze ................................................................................................................................................ 128
EVERY 3000 HOURS ....................................................................................................................................... 129
1. Checking turbocharger ............................................................................................................................ 129
2. Checking supply pump ............................................................................................................................ 129
3. Checking intake air heater....................................................................................................................... 129
4. Checking and cleaning EGR system ....................................................................................................... 129
5. Cleaning DPF muffler .............................................................................................................................. 129
6. Checking DEF/AdBlue
injector (M5N-091, M5N-111)............................................................................ 129
pump filter (M5N-091, M5N-111) ..................................................................... 130
EVERY 1 YEAR ................................................................................................................................................ 130
1. Checking antifrost heater for oil separator (if equipped).......................................................................... 130
2. Checking DPF differential pressure sensor pipe ..................................................................................... 130
3. Checking EGR pipe ................................................................................................................................. 130
EVERY 2 YEARS.............................................................................................................................................. 130
1. Replacing oil separator hose ................................................................................................................... 130
2. Replacing boost sensor hose .................................................................................................................. 130
3. Replacing DPF differential pressure sensor hose ................................................................................... 130
4. Replacing EGR cooler hose .................................................................................................................... 130
5. Cleaning master cylinder filter ................................................................................................................. 130
EVERY 3 YEARS.............................................................................................................................................. 130
1. Replacing parking brake cable ................................................................................................................ 130
EVERY 4 YEARS.............................................................................................................................................. 130
1. Replacing radiator hose (water pipes)..................................................................................................... 130
2. Replacing fuel lines ................................................................................................................................. 130
3. Replacing intake air line .......................................................................................................................... 130
4. Replacing power steering line ................................................................................................................. 130
5. Replacing lift cylinder hose...................................................................................................................... 131
6. Replacing brake hose.............................................................................................................................. 131
7. Replacing master cylinder kit................................................................................................................... 131
M4N-071, M5N-091, M5N-111
5
Summary of Contents for M4N-071
Page 5: ......
Page 6: ......
Page 21: ...SAFETY LABELS SAFE OPERATION M4N 071 M5N 091 M5N 111 15...
Page 22: ...SAFE OPERATION 16 M4N 071 M5N 091 M5N 111...
Page 23: ...SAFE OPERATION M4N 071 M5N 091 M5N 111 17...
Page 24: ...SAFE OPERATION 18 M4N 071 M5N 091 M5N 111...
Page 26: ...20 M4N 071 M5N 091 M5N 111...
Page 152: ......