1-S39
MX5100, WSM
ENGINE
Nozzle Holder Assembly and Glow Plug
1. Remove the overflow pipe assembly (3).
2. Remove the nozzle holder assemblies (4) using a 21 mm deep
socket wrench.
3. Remove the copper gasket and heat seal (5).
4. Remove the glow plugs (2).
(When reassembling)
• Replace the copper gasket and heat seal with new one.
W1020917
Nozzle Heat Seal Service Removal Procedure
IMPORTANT
■
• Use a plus (phillips head) screw driver (1) that has a
diameter which is bigger than the heat seal hole (Approx. 6
mm (1/4 in.)).
1. Drive screw driver (1) lightly into the heat seal hole.
2. Turn screw driver three or four times each way.
3. While turning the screw driver, slowly pull the heat seal (4) out
together with the injection nozzle gasket (3).
4. If the heat seal drops, repeat the above procedure.
(When reassembling)
• Heat seal and injection nozzle gasket must be changed when the
injection nozzle is removed for cleaning or for service.
W1021255
Tightening torque
Nozzle holder assembly
49 to 68 N·m
5.0 to 7.0 kgf·m
37 to 50 lbf·ft
Overflow pipe assembly
retaining nut
20 to 24 N·m
2.0 to 2.5 kgf·m
15 to 18 lbf·ft
Glow plug
20 to 24 N·m
2.0 to 2.5 kgf·m
15 to 18 lbf·ft
(1) Lead
(2) Glow Plug
(3) Overflow Pipe Assembly
(4) Nozzle Holder Assembly
(5) Heat Seal
(1) Plus Screw Driver
(2) Injection Nozzle
(3) Injection Nozzle Gasket
(4) Heat Seal
Summary of Contents for MX5100
Page 2: ......
Page 8: ...6 MX5100 WSM SAFETY INSTRUCTIONS...
Page 9: ...7 MX5100 WSM SAFETY INSTRUCTIONS...
Page 12: ...10 MX5100 WSM DIMENSIONS DIMENSIONS...
Page 13: ...11 MX5100 WSM DIMENSIONS...
Page 14: ...12 MX5100 WSM DIMENSIONS...
Page 15: ...G GENERAL...
Page 16: ......
Page 18: ......
Page 87: ...1 ENGINE...
Page 88: ......
Page 90: ......
Page 92: ......
Page 166: ...1 S74 MX5100 WSM ENGINE...
Page 167: ...2 CLUTCH...
Page 168: ......
Page 170: ......
Page 174: ...2 M4 MX5100 WSM CLUTCH...
Page 176: ......
Page 205: ...3 TRANSMISSION...
Page 206: ......
Page 208: ......
Page 209: ...3 M1 MX5100 WSM TRANSMISSION 1 STRUCTURE 1 2WD...
Page 210: ...3 M2 MX5100 WSM TRANSMISSION 2 4WD...
Page 218: ......
Page 265: ...4 REAR AXLE...
Page 266: ......
Page 267: ...CONTENTS MECHANISM 1 STRUCTURE 4 M1...
Page 268: ......
Page 270: ...4 M2 MX5100 WSM REAR AXLE...
Page 272: ......
Page 278: ...4 S6 MX5100 WSM REAR AXLE...
Page 279: ...5 BRAKES...
Page 280: ......
Page 281: ...CONTENTS MECHANISM 1 STRUCTURE 5 M1...
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Page 286: ......
Page 296: ...5 S10 MX5100 WSM BRAKES...
Page 297: ...6 FRONT AXLE...
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Page 327: ...7 STEERING...
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Page 334: ...7 M4 MX5100 WSM STEERING...
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Page 355: ...8 HYDRAULIC SYSTEM...
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Page 402: ...8 S28 MX5100 WSM HYDRAULIC SYSTEM...
Page 403: ...9 ELECTRICAL SYSTEM...
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Page 407: ...9 M1 MX5100 WSM ELECTRICAL SYSTEM 1 WIRING DIAGRAM...
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Page 454: ...9 S34 MX5100 WSM ELECTRICAL SYSTEM...