1-S42
MX5100, WSM
ENGINE
Tappets
1. Remove the tappets (1) from the crankcase.
(When reassembling)
• Visually check the contact between tappets and cams for proper
rotation. If defect is found, replace tappets.
• Before installing the tappets, apply engine oil thinly around them.
IMPORTANT
■
• Do not change the combination of tappet and tappet guide.
W1022001
Valves
1. Remove the valve caps (3).
2. Remove the valve spring collet (4), pushing the valve spring
retainer (5) by valve spring replacer (1).
3. Remove the valve spring retainer (5), valve spring (6) and valve
stem seal (2).
4. Remove the valve (7).
(When reassembling)
• Wash the valve stem and valve guide hole, and apply engine oil
sufficiently.
• After installing the valve spring collets (4), lightly tap the stem to
assure proper fit with a plastic hammer.
IMPORTANT
■
• Do not change the combination of valve and valve guide.
W1022102
Thermostat Assembly
1. Remove the thermostat cover mounting screws, and remove the
thermostat cover (1).
2. Remove the thermostat assembly (3).
(When reassembling)
• Replace the thermostat cover gasket (2) with new one.
• Apply a liquid gasket (Three Bond 1215 or equivalent) to the
water flange 1 (4) and flange 2 (5)
W1105115
(1) Tappet
(1) Valve Spring Replacer
(2) Valve Stem Seal
(3) Valve Cap
(4) Valve Spring Collet
(5) Valve Spring Retainer
(6) Valve Spring
(7) Valve
(1) Thermostat Cover
(2) Thermostat Cover Gasket
(3) Thermostat Assembly
(4) Water Flange 1
(5) Water Flange 2
Summary of Contents for MX5100
Page 2: ......
Page 8: ...6 MX5100 WSM SAFETY INSTRUCTIONS...
Page 9: ...7 MX5100 WSM SAFETY INSTRUCTIONS...
Page 12: ...10 MX5100 WSM DIMENSIONS DIMENSIONS...
Page 13: ...11 MX5100 WSM DIMENSIONS...
Page 14: ...12 MX5100 WSM DIMENSIONS...
Page 15: ...G GENERAL...
Page 16: ......
Page 18: ......
Page 87: ...1 ENGINE...
Page 88: ......
Page 90: ......
Page 92: ......
Page 166: ...1 S74 MX5100 WSM ENGINE...
Page 167: ...2 CLUTCH...
Page 168: ......
Page 170: ......
Page 174: ...2 M4 MX5100 WSM CLUTCH...
Page 176: ......
Page 205: ...3 TRANSMISSION...
Page 206: ......
Page 208: ......
Page 209: ...3 M1 MX5100 WSM TRANSMISSION 1 STRUCTURE 1 2WD...
Page 210: ...3 M2 MX5100 WSM TRANSMISSION 2 4WD...
Page 218: ......
Page 265: ...4 REAR AXLE...
Page 266: ......
Page 267: ...CONTENTS MECHANISM 1 STRUCTURE 4 M1...
Page 268: ......
Page 270: ...4 M2 MX5100 WSM REAR AXLE...
Page 272: ......
Page 278: ...4 S6 MX5100 WSM REAR AXLE...
Page 279: ...5 BRAKES...
Page 280: ......
Page 281: ...CONTENTS MECHANISM 1 STRUCTURE 5 M1...
Page 282: ......
Page 286: ......
Page 296: ...5 S10 MX5100 WSM BRAKES...
Page 297: ...6 FRONT AXLE...
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Page 300: ......
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Page 327: ...7 STEERING...
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Page 330: ......
Page 334: ...7 M4 MX5100 WSM STEERING...
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Page 355: ...8 HYDRAULIC SYSTEM...
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Page 374: ......
Page 402: ...8 S28 MX5100 WSM HYDRAULIC SYSTEM...
Page 403: ...9 ELECTRICAL SYSTEM...
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Page 406: ......
Page 407: ...9 M1 MX5100 WSM ELECTRICAL SYSTEM 1 WIRING DIAGRAM...
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Page 454: ...9 S34 MX5100 WSM ELECTRICAL SYSTEM...