3-S17
MX5100, WSM
TRANSMISSION
(3) Disassembling Clutch Housing
Removing Clutch Lever, Release Fork and Release Bearing
1. Remove the release fork mounting screws (2).
2. Draw out the clutch lever (3) to remove the release fork (1).
3. Remove the release bearing and release hub (4) together.
(When reassembling)
• Apply grease to the sliding surface of the clutch release hub.
• Apply grease to the clutch lever.
W10126560
Shaft Case
1. Remove the shaft case mounting screws.
2. Screw down the two M6
×
35 mm screws (2) into the shaft case
(1) and pull it out.
3. Take out the shaft case (1).
(When reassembling)
• Apply liquid gasket (Three Bond 1208D or equivalent) to joint
surface of the shaft case and clutch housing case after
eliminating the water, oil and stuck liquid gasket.
(When replacing oil seal in shaft case)
• Install the oil seal (3) as shown in the figure, noting its direction
and using vinyl tape.
• Apply grease to the oil seal (3).
W10128390
Tightening torque
Release fork mounting
screw
23.5 to 27.5 N·m
2.4 to 2.8 kgf·m
17.4 to 20.3 lbf·ft
(1) Release Fork
(2) Release Fork Mounting Screw
(3) Clutch Lever
(4) Release Hub
(1) Shaft Case
(2) M6
×
35 mm Screw
(3) Oil Seal
(4) Vinyl Tape
Summary of Contents for MX5100
Page 2: ......
Page 8: ...6 MX5100 WSM SAFETY INSTRUCTIONS...
Page 9: ...7 MX5100 WSM SAFETY INSTRUCTIONS...
Page 12: ...10 MX5100 WSM DIMENSIONS DIMENSIONS...
Page 13: ...11 MX5100 WSM DIMENSIONS...
Page 14: ...12 MX5100 WSM DIMENSIONS...
Page 15: ...G GENERAL...
Page 16: ......
Page 18: ......
Page 87: ...1 ENGINE...
Page 88: ......
Page 90: ......
Page 92: ......
Page 166: ...1 S74 MX5100 WSM ENGINE...
Page 167: ...2 CLUTCH...
Page 168: ......
Page 170: ......
Page 174: ...2 M4 MX5100 WSM CLUTCH...
Page 176: ......
Page 205: ...3 TRANSMISSION...
Page 206: ......
Page 208: ......
Page 209: ...3 M1 MX5100 WSM TRANSMISSION 1 STRUCTURE 1 2WD...
Page 210: ...3 M2 MX5100 WSM TRANSMISSION 2 4WD...
Page 218: ......
Page 265: ...4 REAR AXLE...
Page 266: ......
Page 267: ...CONTENTS MECHANISM 1 STRUCTURE 4 M1...
Page 268: ......
Page 270: ...4 M2 MX5100 WSM REAR AXLE...
Page 272: ......
Page 278: ...4 S6 MX5100 WSM REAR AXLE...
Page 279: ...5 BRAKES...
Page 280: ......
Page 281: ...CONTENTS MECHANISM 1 STRUCTURE 5 M1...
Page 282: ......
Page 286: ......
Page 296: ...5 S10 MX5100 WSM BRAKES...
Page 297: ...6 FRONT AXLE...
Page 298: ......
Page 300: ......
Page 306: ......
Page 327: ...7 STEERING...
Page 328: ......
Page 330: ......
Page 334: ...7 M4 MX5100 WSM STEERING...
Page 336: ......
Page 355: ...8 HYDRAULIC SYSTEM...
Page 356: ......
Page 358: ......
Page 374: ......
Page 402: ...8 S28 MX5100 WSM HYDRAULIC SYSTEM...
Page 403: ...9 ELECTRICAL SYSTEM...
Page 404: ......
Page 406: ......
Page 407: ...9 M1 MX5100 WSM ELECTRICAL SYSTEM 1 WIRING DIAGRAM...
Page 420: ......
Page 454: ...9 S34 MX5100 WSM ELECTRICAL SYSTEM...