5.11 Per fig 5.11, adjust the acorn nut and jam nut on the door
handle plunger so that the plunger is as short as it can be. Use two
13mm wrenches. Further adjustment will be made in a later step.
5.12 The striker bolt on the front mount can be adjusted up or
down. The inside rotary latch on the door can be adjusted front to
back and in and out. Continue to adjust the engagement as neces-
sary until you get the door to fully seal and close with “two” audi-
ble clicks which is confirmation that the door is fully closed and
secure enough to drive. The latch should engage smoothly on the
pin. If contacting the top or bottom of the pin, adjust the pin in the
slot to avoid excessive pin wear. If the pin is at the bottom of the
slot during engagement, move it to the top of the slot, loosen the u-
bracket on the rear leg, and close the door so that two clicks are
heard. Re-tighten the u-bracket without opening the door. Once
tight, open the door and re-adjust the pin in the slot.
5.13 Any or all of the following four areas can be adjusted for
proper “double click” engagement: standard striker pin, inside rota-
ry latch, door pin hinges, and/or the hinge sleeves.
5.14 Once the latch is properly adjusted for “double click” en-
gagement, adjust the acorn nut so that it just misses the release on
the latch with 1 mm (1/32”) clearance. Tighten the jam nut against
the acorn nut to prevent it from loosening.
6. FINISHING TOUCHES
6.1 Peel protective film from windows and door decals.
6.2 Per fig. 6.2, install the gas shock to the top of the frame and
door so that the quick release end of the gas shock is attached to the
cab upper mount for easy removal of the doors.
6.3 Per fig. 6.3, install the supplied ROPS decal to the inside sur-
face of the driver’s side ROPS tubing as shown. Apply to a clean,
dry surface at room temperature.
6.4 Install the supplied Seal Kit per the instructions in that kit.
6.5 Install any optional, separately purchased accessories per the
installation instructions included with the specific kit (i.e.: wind-
shield wiper, work lights, strobe light, etc.)
Windshield Wiper p/n V4367
Work Lights p/n V4339
Strobe Light p/n V4318
p. 16 of 18
Fig. 6.2 (view of passenger’s side door)
Gas shock
Condition:
Explanation/Solution
Latches will not double click
Move latches in.
Latch and pin does not line up
Move pin up or down.
(up and down)
Loosen hinges and lower or raise the front of the door.
Latch and pin does not line up
Move latch forwards or backwards. Loosen hinges and
(front to back) move door forwards or backwards.
Door does not seal
Move latch out.
Trouble-
shooting
the door
Fig. 6.3 (view of driver’s side rear ROPS tube)
apply
new
decal
here
Fig. 5.11 (view of driver’s side door)
Acorn Nut
Jam Nut
Summary of Contents for RTV 400 CAB
Page 6: ...P 6 OF 18 PARTS LIST V4310 77700 V4310 RTV 400 MOUNT KIT ...
Page 9: ...P 9 OF 18 V4368 77700 V4368 RTV 400 WINDSHIELD KIT PARTS LIST ...
Page 11: ...V4428 77700 V4428 RTV 400 REAR PANEL KIT PARTS LIST P 11 OF 18 ...
Page 13: ...V4312 77700 V4312 RTV 400 ROOF KIT PARTS LIST P 13 OF 18 INSIDE VIEW OF ROOF ASSEMBLY ...
Page 17: ...PARTS LIST V4429 77700 V4429 RTV 400 DOOR KIT P 17 OF 18 ...