Kubota WSM ZD1211, Workshop Manual

Page 1: ...ZD1211 ZD1211R ZD1211L ZD1211RL WORKSHOP MANUAL KiSC issued 06 2017 A ...

Page 2: ...e with the subsequent sections make sure that you read this section Refer to the latest version of Workshop Manual Code No 9Y021 01870 9Y021 18200 for the diesel engine tractor mechanism that this workshop manual does not include Servicing This section primarily contains information below Troubleshooting Servicing Specifications Tightening Torques Checking Disassembling and Servicing All illustrat...

Page 3: ...easures Search word Reference Page 1 2016 07 Updated Specifications Added Error Code Display Updated Torque for Gearbox mounting bolt I 8 I 9 I 10 5 M16 6 S13 2 2016 07 Updated Maintenance Chart Added Engine valve clearance Updated Greasing Points G 14 G 9 3 2017 06 Updated Battery for storage contents G 31 KiSC issued 06 2017 A Find manuals at https best manuals com ...

Page 4: ...I INFORMATION KiSC issued 06 2017 A Find manuals at https best manuals com ...

Page 5: ...CONTENTS 1 SAFETY FIRST I 1 2 SAFETY DECALS I 4 3 SPECIFICATIONS I 8 4 DIMENSIONS I 10 INFORMATION KiSC issued 06 2017 A Find manuals at https best manuals com ...

Page 6: ...ged positions Do not start the engine when you stay on the ground Start the engine only from operator s seat WSM000001INI0015US0 SAFETY FIRST This symbol the industry s Safety Alert Symbol is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury Read these instructions carefully It is essential that you read the instructions and safety regula...

Page 7: ...nnect hydraulic or fuel lines Tighten all connections before you apply the pressure Do not open a fuel system under high pressure The fluid under high pressure that stays in fuel lines can cause serious injury Do not disconnect or repair the fuel lines sensors or any other components between the fuel pump and injectors on engines with a common rail fuel system under high pressure Put on an applica...

Page 8: ...lothing and cause blindness If you spill electrolyte on yourself clean yourself with water and get medical aid immediately WSM000001INI0008US0 DISCARD FLUIDS CORRECTLY Do not discard fluids on the ground down the drain into a stream pond or lake Obey related environmental protection regulations when you discard oil fuel coolant electrolyte and other dangerous waste WSM000001INI0007US0 PREPARE FOR ...

Page 9: ...ollowing safety decals are installed on the machine If a decal becomes damaged illegible or is not on the machine replace it The decal part number is listed in the parts list WSM000001INI0013US0 9Y1211344INI0001US0 KiSC issued 06 2017 A Find manuals at https best manuals com ...

Page 10: ...INFORMATION ZD1211 ZD1211R ZD1211L ZD1211RL WSM I 5 9Y1211344INI0002US0 KiSC issued 06 2017 A Find manuals at https best manuals com ...

Page 11: ...INFORMATION ZD1211 ZD1211R ZD1211L ZD1211RL WSM I 6 9Y1211344INI0003US0 KiSC issued 06 2017 A ...

Page 12: ...nd water dry with a soft cloth 3 Replace damaged or missing danger warning and caution labels with new labels 4 If a component with danger warning and caution label s affixed is replaced with new part make sure new label s is are attached in the same location s as the replace component 5 Mount new danger warning and caution labels by applying on a clean dry surface and pressing any bubbles to outs...

Page 13: ... L 3 70 U S qts 3 1 Imp qts Recovery tank 0 25 L 0 26 U S qts 0 22 Imp qts Transmission case including rear axle gear case 12 1 L 12 8 U S qts 10 6 Imp qts 3 Dimensions Overall length 2260 mm 89 0 in 2380 mm 93 7 in Overall width without mower deck 1510 mm 54 9 in 1540 mm 60 6 in Overall height With ROPS upright 2000 mm 78 7 in With ROPS folded 1640 mm 64 6 in Wheel base 1440 mm 56 7 in 1560 mm 61...

Page 14: ...4 lbs 160 kg 353 lbs Blade spindle speed 55 9 r s 3355 rpm 1 52 4 r s 3145 rpm 1 46 7 r s 2800 rpm 1 Blade tip velocity 92 m s 18050 fpm 1 86 m s 16900 fpm 1 92 m s 18100 fpm 1 91 m s 18000 fpm 1 Blade length 523 mm 20 6 in 625 mm 24 6 in Number of blades 3 Mower gear box capacity 0 5 L 0 53 U S qts 0 4 Imp qts 0 4 L 0 42 U S qts 0 4 Imp qts 0 5 L 0 53 U S qts 0 4 Imp qts 0 4 L 0 42 U S qts 0 4 Im...

Page 15: ...INFORMATION ZD1211 ZD1211R ZD1211L ZD1211RL WSM I 10 4 DIMENSIONS 9Y1211344INI0008US0 KiSC issued 06 2017 A ...

Page 16: ...G GENERAL KiSC issued 06 2017 A ...

Page 17: ...HECK G 16 2 CHECK POINTS OF INITIAL 50 HOURS G 22 3 CHECK POINT OF INITIAL 100 HOURS G 23 4 CHECK POINT OF INITIAL 400 HOURS G 24 5 CHECK POINTS OF EVERY 50 HOURS G 25 6 CHECK POINTS OF EVERY 100 HOURS G 29 7 CHECK POINTS OF EVERY 150 HOURS G 34 8 CHECK POINTS OF EVERY 200 HOURS G 34 9 CHECK POINT OF EVERY 400 HOURS G 35 10 CHECK POINTS OF EVERY 1000 HOURS OR EVERY 1 YEAR G 35 11 CHECK POINTS OF E...

Page 18: ...ecify engine serial number 3 machine serial number 2 mower serial number 4 and hour meter reading 9Y1211344GEG0001US0 1 Machine Identification Plate 2 Machine Serial Number 3 ROPS Serial Number 4 Engine Serial Number 5 Mower Identification Plate 6 Mower Serial Number A RCK60P RCK72P B RCK60R RCK72R KiSC issued 06 2017 A ...

Page 19: ...from parts before you measure Use only KUBOTA genuine parts for replacement to keep the machine performance and to make sure of safety You must replace the gaskets and O rings when you assemble again Apply grease 1 to new O rings or oil seals before you assemble When you assemble the external or internal circlips make sure that the sharp edge 3 faces against the direction from which force 2 is app...

Page 20: ... G 3 3 CYLINDER NYMBER The cylinder numbers of KUBOTA diesel engine are designated as shown in the figure The sequence of cylinder numbers is given as No 1 No 2 and No 3 starting from the gear case side 9Y1211344GEG0002US0 KiSC issued 06 2017 A ...

Page 21: ... check for a fee Do not try to modify or remodel any electrical parts and wiring When removing the battery cables disconnect the negative cable first When installing the battery cables connect the positive cable first WSM000001GEG0062US0 1 WIRING Securely tighten wiring terminals WSM000001GEG0063US0 Do not let wiring contact dangerous part WSM000001GEG0064US0 Securely insert grommet WSM000001GEG00...

Page 22: ...part where sag be required WSM000001GEG0068US0 In installing a part be careful not to get wiring caught by it WSM000001GEG0069US0 After installing wiring check protection of terminals and clamped condition of wiring WSM000001GEG0070US0 1 Clamp Wind Clamp Spirally 2 Wire Harness 3 Clamp 4 Welding Dent 1 Wiring 2 Clamp A Correct B Incorrect 1 Wiring A Incorrect 1 Cover Securely Install Cover KiSC is...

Page 23: ...ter immediately Before you recharge the battery remove it from the machine Before you recharge remove cell caps Recharge in a well ventilated place where there is no open flame nearby as hydrogen gas and oxygen are formed WSM000001GEG0071US0 3 FUSE Use fuses with specified capacity Neither too large nor small capacity fuse is acceptable Never use steel nor copper wire in place of fuse Do not insta...

Page 24: ... exposed or displaced WSM000001GEG0075US0 Make sure that there is no female connector being too open WSM000001GEG0076US0 5 HANDLING OF CIRCUIT TESTER Use tester correctly following manual provided with tester Check for polarity and range WSM000001GEG0078US0 1 Exposed Terminal 2 Deformed Terminal 3 Sandpaper 4 Rust A Correct B Incorrect KiSC issued 06 2017 A ...

Page 25: ...r codes This symbol of shows color with stripe s An example Red stripe on white color W R WSM000001GEG0079US0 Color of wiring Color code Black B Brown Br Green G Gray Gy or Gr Blue L Light Green Lg Orange Or Pink P Purple Pu or V Red R Sky Blue Sb White W Yellow Y 1 Wire Color 2 Stripe KiSC issued 06 2017 A ...

Page 26: ...3 5 L 3 70 U S qts 3 1 Imp qts Fresh clean water with anti freeze 3 Recovery tank 0 25 L 0 26 U S qts 0 2 Imp qts 4 Engine crankcase 3 9 L 4 1 U S qts 3 4 Imp qts 1 Engine oil API service Classification CF or better Above 25 C SAE30 SAE10W 30 or 15W 40 77 F 0 to 25 C SAE20 SAE10W 30 or 15W 40 32 to 77 F Below 0 C SAE10W SAE10W 30 or 15W 40 32 C 5 Transmission case with filter hose Rear axle gear c...

Page 27: ...wheel 2 10 Rear mower link bushing 4 11 Front mower link bushing 2 12 Universal joint 3 13 Seat adjuster 2 14 Parking brake lock pedal 1 15 Cable throttle 2 Moderate amount Oil Mower 16 Universal joint 3 Until grease overflows Multipurpose EP2 Grease NLGI Grade No 2 17 Three spindle shafts 3 18 Belt tension pulley 1 19 Belt tension pivot 1 20 Front anti scalp roller pivot boss 2 21 Front anti scal...

Page 28: ...as Re circulation The CJ 4 engine oil is intended for DPF Diesel Particulate Filter type engines and cannot be used on this machine Transmission Oil KUBOTA Super UDT 2 For an enhanced ownership experience we highly recommend Super UDT 2 to be used instead of standard hydraulic transmission fluid Super UDT 2 is a proprietary KUBOTA formulation that deliveries superior performance and protection in ...

Page 29: ... 40 to 45 4 0 to 4 6 29 to 33 32 to 34 3 2 to 3 5 24 to 25 48 to 55 4 9 to 5 7 36 to 41 40 to 44 4 0 to 4 5 29 to 32 61 to 70 6 2 to 7 2 45 to 52 M12 63 to 72 6 4 to 7 4 47 to 53 78 to 90 7 9 to 9 2 58 to 66 63 to 72 6 4 to 7 4 47 to 53 103 to 117 10 5 to 12 0 76 0 to 86 7 M14 108 to 125 11 0 to 12 8 79 6 to 92 5 124 to 147 12 6 to 15 0 91 2 to 108 167 to 196 17 0 to 20 0 123 to 144 M16 167 to 191...

Page 30: ...o 1 60 8 63 to 11 5 16 3 to 19 7 1 67 to 2 00 12 0 to 14 6 5 16 23 1 to 27 7 2 36 to 2 82 17 0 to 20 5 33 to 39 3 4 to 3 9 25 to 28 3 8 48 to 56 4 9 to 5 7 36 to 41 61 to 73 6 3 to 7 4 45 to 53 1 2 110 to 130 11 3 to 13 2 81 2 to 95 8 150 to 178 15 3 to 18 1 111 to 131 9 16 150 to 178 15 3 to 18 1 111 to 131 217 to 260 22 2 to 26 5 160 to 191 5 8 204 to 244 20 8 to 24 8 151 to 179 299 to 357 30 5 ...

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