KUDOS HYCP-400 Safety Operating & Maintenance Instructions Download

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Table of Contents

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Safety Instructions

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Product Description

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Characters & Functions

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Operation Manual

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Trouble – Shooting

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Maintenance

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Limited Warranty

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Diagram of Parts & Components

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Table of Parts & Components

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Dies

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Operation Instructions

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Manufacture & Quality Certificate

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KuDos Industrial Inc. U.S.A.

Summary of Contents for HYCP-400

Page 1: ......

Page 2: ...ntenance Instructions Hydraulic Hand Compression Crimper UB 412 Version 2006 07 Hydraulic Hand Compression Crimpers comply with ISO 9001 2000 We guarantee our qualities and services ATTENTION Safety Operating Maintenance Instructions must be followed ...

Page 4: ...Operation Instructions Ϯ Direction of CompressionΚ Single sided Outward Ϯ Direction of CompressionΚ Outward KuDos Industrial Inc U S A Page 14 ...

Page 5: ... 10 8 70 15 00 CU 185 22 33 9 67 14 00 CU 240 25 43 11 01 13 00 CU 300 28 44 12 32 11 20 CU 400 30 00 14 55 11 50 Ϯ Hex DiesΰFor Solderless Terminalsα Unit mm Die No A B C CU 8 14 7 40 3 50 8 00 CU 22 8 80 4 30 10 00 CU 38 11 50 5 40 11 50 CU 60 70 13 40 6 00 15 00 CU 80 15 00 6 75 18 00 CU 100 18 00 8 00 15 00 CU 150 180 21 00 9 10 13 00 CU 200 28 44 12 32 11 20 CU 325 30 00 14 56 11 50 Page 13 K...

Page 6: ...e product are NOT included in our warranty We would like to remind you to work safely and keep this handbook on hand Goggles are recommended during operation of the product Safety Operating Maintenance Instructions must be read carefully prior to operating the product Keep hands off the compression section while operating the product This product is NOT an insulator Proper equipments should be use...

Page 7: ...Product Description Ϯ Ϯ Ϯ Ϯ Subassemblies Piston Set C Head Cylinder Body Moving Handle Fixed Handle Locking Pin Locking Pin Relief Valve Page 3 KuDos Industrial Inc U S A ...

Page 8: ...1 FRP Pipe 19 1 Ball 62 1 Spring Pin 20 1 Set Screw 63 1 Insulation Tube 21 1 64 1 Rubber Handle Tube 22 1 65 2 Socket Head Cap Screw 23 1 66 2 Crescent 24 1 67 1 Hinge Pin 25 1 68 1 Pumping Piston 26 1 Relief Valve Set 69 1 Arresting Pin 27 2 O Ring 70 1 Oil Bag 28 1 O Ring 71 1 Magnetic Bar 29 1 Solid Filter 72 1 Bung 30 1 Push In Fastener 73 1 Main Piston 31 2 Compression Spring 74 1 Arresting ...

Page 9: ...Diagram of Parts Components Page 11 KuDos Industrial Inc U S A ...

Page 10: ...ion ϭʳ Automatic low high pressure conversion with rapid mild operating Motion ϭʳ 180 rotating head Specifications Ϯ Item Hydraulic Hand Compression Crimper Ϯ Model No UB 412 Ϯ Max Pressure 700 bar 10 000 psi Ϯ Max Output 12 Tons Ϯ Dimensions 590mm L 150mm W 70mm H Ϯ Net Weight 4 4 kgs Ϯ Gross Weight 7 0 kgs Ϯ Accessories KuDos plastic carrying case Dies not included KuDos Industrial Inc U S A Pag...

Page 11: ...fore use Ϯʳ Make sure no loose parts exist before use Ϯʳ Always use dies which fit the specifications No overloaded com pression is allowed Ϯʳ Stop operating immediately in case of any abnormalities ΰPlease refer to Page 8 Trouble Shooting α 1 Compression of lugs cannot be implemented 2 Moving handle is stuck or is unable to rotate to release the pressure 3 Dies can not be set in place or can not ...

Page 12: ...han KuDos or its authorized service representatives 3 This warranty does not cover damages caused by improper storage of the product use of components not manufactured or authorized by KuDos acts of God accidents use in a manner for which they are not intended or use which is contrary to instructions for the product 4 This warranty does not cover ordinary wear and tear which cannot be imputed to d...

Page 13: ...warranty card are requir ed for warranty services ϡ ϡ ϡ ϡ Do Not disassemble repair or attempt to disassemble repair the product Ϯ Suggested working temperaturesΚ 10к 40к Ϯʳ Hydraulic fluid temperatures over 65к might cause damages to components sealed inside the product It might also damage the product severely Ϯʳ The hydraulic fluid pressure should be adjusted only by KuDos service representativ...

Page 14: ...ing down the moving handle release the moving handle and the product is ready to work when the piston returns to its starting position 2 To place the upper die pull up the spring pin 40 and push the die into the open of C head along its groove 3 To place the lower die press down the arresting pin 74 and push the die into the open of C head along its groove KuDos Industrial Inc U S A Page 6 ...

Page 15: ...he rapid motion of piston with low hydraulic pressure will convert to a slow motion with high pressure after the upper and lower dies are tightly pressed 7 Operation completes when the hydraulic pressure reaches 700 bars at which the relief valve releases the internal pressure Repeat step 1 and remove the cable Pull up the spring pin 40 to remove the upper die and press down the arresting pin 74 t...

Page 16: ...es for stuck torsional spring ϡ ϡ ϡ ϡ Do NOT attempt to disassemble or repair the product C Pressure can be released by pressing down the release lever manually Ϯ Dies can not be set in place or can not be removed A Deformed C head or dies Contact KuDos service representatives ϡ ϡ ϡ ϡ Do NOT attempt to disassemble or repair the product B Clean the grooves on C head to remove impediments C Clean th...

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