KUDOS UB-412, Safe Operation & Maintenance Instructions

Page 1: ...er Tools are carefully inspected for quality and tested for safety We meet ISO 9001 2015 ISO 14001 2015 IECQ QC 080001 OHSAS 18001 2007 UVDB KUDOS INDUSTRIAL INC LLC Hydraulic Crimper Tools UB 412 SAFE OPERATION MAINTENANCE INSTRUCTIONS ATTENTION ORIGINAL INSTRUCTIONS w w w p t r c o t h ...

Page 2: ...nes WARNING DO NOT use this tool on glass plastic wood or any other materials which could shatter Do not exceed equipment ratings Always wear safety goggles when operating this product Projectiles or hydraulic fluid under pressure can cause serious injuries Read all instructions and warnings carefully Follow all safety precautions to avoid injury or damage to property ATTENTION Only crimp terminal...

Page 3: ...es and injuries caused by improper use of this product are NOT included in our warranty We would like to remind you to work safely and to keep this manual on hand Safety Warnings 2 Table of Contents 3 Safety Instructions 4 Product Description 5 Operating Instructions 6 Die Sets 8 Compression Diagrams 9 Hydraulic Fluid Maintenance 10 Maintenance 11 Troubleshooting 12 Limited Lifetime Warranty 13 Pa...

Page 4: ...e and do not reach while operating hydraulic tools TOOL USE AND CARE 1 Do not use this tool if there are any abnormalities or damage to any of its components 2 Keep out of the reach of children All users should be familiar with its use before operating 3 Inspect the tool before and after every use Do not use this tool if it is damaged in any way 4 Personal injury can be caused by operating damaged...

Page 5: ...ssion 32mm copper lugs Accepts all dies used by Alcoa Burndy T B Klauke Cembre and Blackburn 12 ton compressors Die sizes available CU 16 25 35 50 70 95 120 150 185 240 300 400 180 rotating tool head Adjustable pressure relief valve for overload protection Two stage system with automatic low high pressure conversion for rapid slow advance Durable lightweight fiberglass handles Accessories KuDos pl...

Page 6: ...epress the release valve stem to fully retract the piston 2 Place the upper die by pulling up the spring pin and pushing the die into the opening of the die seat along the groove 3 To place the lower die push down the die release button on the piston and slide the die onto the die seat along its groove 4 Position the cable and fitting into the C head opening Pump the moving handle back and forth t...

Page 7: ...es press together 7 The operation will be complete when the hydraulic pressure reaches 700 bar and the relief valve activates There is an audible click as the pressure is relieved 8 Turn the moving handle clockwise and press the handles together to return the piston to start position 9 Follow connector specifications to apply the right number of crimps See the diagrams on page 9 for the crimping s...

Page 8: ...8 KuDos Industrial Inc LLC Hydraulic Crimper Tools 1 Hex Dies For Copper Lugs Die Sets 2 Hex Dies for Solderless Terminals w w w p t r c o t h ...

Page 9: ...os Industrial Inc LLC 9 Hydraulic Crimper Tools Compression Diagrams 1 SLEEVE FITTINGS Direction of Compression Single sided Outward 2 TERMINAL FITTINGS Direction of Compression Outward w w w p t r c o t h ...

Page 10: ...w times to advance the ram 4 Press the release lever to release the pressure in the hydraulic circuit until the ram is fully retracted and the oil has returned completely into the reservoir 5 Repeat the process several times to assure that all air bubbles are ejected 6 Close the rubber reservoir and insert the filler cap then reassenble the Restore piston action by following the steps below 2 REFI...

Page 11: ...s Use a lubricant to clean the tool when necessary Routine application of rust preventive oil to the product is needed Avoid bringing the tool into contact with water or solvents DO NOT let the tool drop to the ground or into the carry ing case to avoid damage to internal parts or to the plastic case DO NOT keep this product in places with high temperatures high humidity or direct sunlight Suggest...

Page 12: ...ic fluid Follow steps on page 10 to add fluid 4 The cylinder piston might be deformed after crimping an off center fitting or from the tool being used in a manner for which it was not intended 1 Clean the moving handle to remove impedi ments 2 Pressure can be released by pressing down the release lever manually 3 Torsional spring is stuck Contact your KuDos service representatives 1 There is air i...

Page 13: ...components not manufactured or authorized by KuDos acts of God accidents or use in a manner for which they are not intended KuDos s liability in all cases is limited to and shall not exceed the purchase price paid Kudos shall not be liable to any buyer for consequential or incidental damages of any kind Batteries chargers electric motors gas engines and cutting blades sold with Kudos products are ...

Page 14: ...14 KuDos Industrial Inc LLC Hydraulic Crimper Tools Parts Guide w w w p t r c o t h ...

Page 15: ...Hydraulic Crimper Tools KuDos Industrial Inc LLC 15 Part List w w w p t r c o t h ...

Page 16: ...was manufactured in accordance with our specifications and has passed our quality inspection For KuDos Authorized Distributor Use Only Date of Purchase dd mm yy For Industry or Individual Buyer Use Only Date of Purchase dd mm yy Manufacture Quality Certificate KuDos Industrail lnc LLC 15E North St Dover DE 10091 USA w w w p t r c o t h ...

Page 17: ...orized For Industry or Individual Distributor Use Only Buyer Use Only Date of Purchase dd mm yy Date of Purchase dd mm yy We hereby certify that the following KuDos product was manufactured in accordance with our specifications and has passed our quality inspection KuDos Mechanical Co Ltd No 151 Sec 1 Pei Shen Rd Shen Keng District New Taipei City Taiwan w w w p t r c o t h ...

Page 18: ... Hydraulic Compression Tool Hydraulic Compression Tools are carefully inspected for quality and tested for safety We follow ISO 9001 2015 ISO 14001 2015 IECQ QC 080001 OHSAS 18001 2007 UVDB ATTENTION Safe Operation Maintenance Instructions must be followed UC 6N w w w p t r c o t h ...

Page 19: ...1 Safety Instructions 2 Product Description 3 Maintenance 4 Operating Instructions 5 Compression Diagrams 6 Trouble Shooting 7 Limited Lifetime Warranty 8 Diagram of Components 9 Table of Components 10 Manufacture Quality Certificate 1 w w w p t r c o t h ...

Page 20: ...pression spring 1 60 Cap 1 19 Ball 3 61 Bushing 4 20 Ball seat 1 62 Spring pin 1 21 Compression spring 2 63 Hinge pin 1 22 Copper washer 1 64 Arresting pin 1 23 Valve screw 1 65 Crescent 2 24 Valve screw 1 66 Torsional spring 1 25 Oil screen 1 67 Guide bolt 1 26 Oil screen 1 68 Release pin 1 27 Push in fastener 1 69 Fiber glass pipe 1 28 O Ring 1 70 Spring pin 1 29 Ball 1 71 Handle grip 1 30 Compr...

Page 21: ...KuDos Mechanical Diagram of Components 9 w w w p t r c o t h ...

Page 22: ...fully insulated Proper equipment must be used to avoid electrical shock Oil Refilling Use only new SHELL T15 hydraulic fluid or equivalent The hydraulic fluid must be changed every 24 months Using the incorrect type of oil will damage the seals in the pump and cause the pump to malfunction 2 Thank you for using KuDos products This manual must be read carefully prior to operating this product Speci...

Page 23: ...ing plastic tool case Functions Max Compression 29 mm 360 rotating tool head Adjustable pressure relief valve for overload protection Automatic low high pressure conversion with rapid slow operating motion Die less type compression crimping tool Compression to crimp Anderson style connectors up to 500MCM Jaw Relief Valve Moving Handle Oil Reservoir Set inside Fix Handle Cylinder Body Piston Set 3 ...

Page 24: ...ver damages caused by the use of components not manufactured or authorized by KuDos acts of God accidents or use in a manner for which they are not intended KuDos s liability in all cases is limited to and shall not exceed the purchase price paid Kudos shall not be liable to any buyer for consequential or incidental damages of any kind Batteries chargers electric motors gas engines and cutting bla...

Page 25: ...ittings Contact your KuDos service representatives Replace any worn or damaged parts immediately Do not use parts not supplied by Kudos Contact KuDos service representatives to request parts or for problems not shown above Do NOT attempt to disassemble or repair the product Kudos hydraulic tools must be serviced by a qualified technician Air in the Hydraulic System Air in the hydraulic system may ...

Page 26: ...be rotated to release pressure c Dies cannot be set in place or removed d Piston is stuck or unable to retract after operation After operation 1 Clean the product and ensure that all pieces are in working condition 2 Apply rust preventive oil on a regular basis 3 Always store this tool in the case with the cylinder piston fully retracted Maintenance Keep the tool head free of dirt and metal chips ...

Page 27: ...compression 3 Follow connector specifications and apply the necessary number of crimps See the diagrams on page 6 for the crimping sequence 4 Pump the moving handle back and forth to advance the piston 5 The rapid motion of the piston with low hydraulic pressure will convert to a slow motion with high pressure once the indentors are tightly pressed 6 The operation will be complete when the hydraul...

Page 28: ...KuDos Mechanical Compression Diagrams Sleeve Fittings Direction of Compression Single sided Outward Terminal Fittings Direction of Compression Outward 6 w w w p t r c o t h ...