Kugelmann Maschinenbau DUPLEX INOX, Operating Instructions Manual

Page 1: ...ann Maschinenbau e K Gewerbepark 1 5 87675 Rettenbach a A GERMANY www kugelmann com office kugelmann com 49 0 8860 9190 0 kugelmann Maschinenbau is a family run Allgäu business with its main emphasis and tradition in municipal technology With passion we manufacture reliable and pioneering machines we love what we do ...

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Page 3: ...gns and symbols general safety instructions mandatory regulations relating to accident prevention and danger warnings 11 Explanation of symbols 11 Obligations of the operator 12 The operator has to observe the following 12 13 CHAPTER 02 Labeling and warning notes 17 Kugelmann three point spreader with labeling and warning notes working headlight rotating beacon 19 3 www kugelmann com ...

Page 4: ...rements as regards the carrier vehicle 24 Standard equipment 24 Types of spreading discs 24 Special equipment additional equipment options 24 Description special features 25 CHAPTER 04 Installation removal of spreader 27 Installation of three point spreader 28 Removal of spreader 29 Installation ready for operation 29 4 ...

Page 5: ...preader 35 Manual operation via flow divider block 38 Manual operation via flow divider block 39 Emptying of spreading chambers after termination of work 41 CHAPTER 06 Maintenance and care wear parts 43 Maintenance and care 44 Wear parts 45 Corrections at painting 46 Welding operations at spreader 46 5 www kugelmann com ...

Page 6: ...Error diagnosis 46 Maintenance schedule for three point spreader 48 6 ...

Page 7: ...Chapter 01_7 www kugelmann com CHAPTER 01 Important notes Subject to modifications ...

Page 8: ...el Unauthorized alterations to the machine exclude any liability of the manufacturer for any damages arising from such action The relevant accident prevention regulations are to be observed Furthermore observe the generally recognized rules relating to technical safety requirements and occupational health as well as the rules in road traffic The safety requirements are defined in DIN EN 292 1 DIN ...

Page 9: ... machines purchased second hand or used and modified or converted machines Claims have to be notified in writing after their occurrence without undue delay after 30 days at the latest The damaged parts are to be returned Kugelmann cannot be held liable for any personal injuries and damage to property that result from one of the following causes operation of the three point spreader with defective ...

Page 10: ...ell as the 93 68 EEC regarding identification are adhered to Also DIN EN 292 1 DIN EN 292 2 DIN EN 1553 are met The version supplied by us complies with all essential health and safety requirements The copyright of this technical documentation as well as all other copyrights and industrial property rights lie with the company Kugelmann e K 87675 Rettenbach Kugelmann accepts no liability for transl...

Page 11: ...ive important hints for a safe operation Follow these for your own safety All personnel driving the carrier vehicle must be familiar with the instructions in these operating instructions Designation of symbols Safety symbol Danger Danger to life and limb of the user ATTENTION Warning Possible danger to life and health Information Useful information with respect to proper handling of the machine Ti...

Page 12: ... all the safety regulations The operating instructions must always be at hand at the place of use of the machine in this case in the driver s cabin of the carrier vehicle The operator has to observe the following The user has to see to and ensure that the vehicle is in a condition for safe operation and in a roadworthy condition Works not complying with the requirements must be refused Before star...

Page 13: ...ustomer service SWITCH OFF THE MOTOR AND REMOVE THE IGNITION KEY Do not execute any work with the machine operating SWITCH OFF THE MOTOR AND REMOVE THE IGNITION KEY Never work in the vicinity of the machine in loose clothing It can get caught in moving parts Make sure that all protective devices are installed when operating the machine After switching off the machine tooling machine parts may cont...

Page 14: ...r driving behavior to operation with full load In particular this applies to driving on inclines and slippery roads Make sure that the spreading disc is not damaged when reversing The same applies to driving on uneven ground Please note that the spreading disc is located only 400 mm to 420 mm above the ground Safety rules concerning the handling of hydraulic lines couplings and parts Please note t...

Page 15: ...the hydraulic lines must be replaced in any case Only personnel with special knowledge and experience in the field of hydraulics are allowed to work at the hydraulic equipment better consult a specialist workshop Subject to modifications Chapter 01_15 www kugelmann com ...

Page 16: ...Subject to modifications 16_Important notes ...

Page 17: ...Chapter 02_17 www kugelmann com CHAPTER 02 Labeling and warning notes Subject to modifications ...

Page 18: ...ting and safety instructions Warning sign Switch off motor and remove the ignition key during any work at the machine Reflecting warning signs at the rear of the spreader Spreader type Duplex Inox stainless steel type V4A CE mark corresponding to EC Declaration of Conformity Subject to modifications 18_Labeling and warning notes ...

Page 19: ...Manufacturer Kugelmann Kugelmann three point spreader with labeling and warning notes working headlight rotating beacon Subject to modifications Chapter 02_19 www kugelmann com ...

Page 20: ...Subject to modifications 20_Labeling and warning notes ...

Page 21: ...Chapter 03_21 www kugelmann com Chapter 03 Technical data equipment ...

Page 22: ...trically The spreader can be equipped with brine equipment for pre wetted salt spreading The volume of the brine tanks reaches approx 43 of the spreader volume The vehicle hydraulic serves for the drive as long as the performance of the hydraulic pump is sufficient A pressure free return at the carrier vehicle is necessary Optionally Kugelmann offers a PTO hydraulic pump if the hydraulic pump cann...

Page 23: ...hree point spreader can spread grit spreading salt and brine solution in all variations By means of the control system MCSS 3 4 or k tronic highly accurate spreading of single components as well as two or even three components at the same time is possible Depending on the type of spreading disc the spreading image can also be shifted infinitely variable asymmetrically over the opposite lane or flu...

Page 24: ...ry volume or the operating pressure Standard equipment A rotating beacon working headlights splash guard and a PVC folding roof are part of the standard equipment of the Kugelmann Duplex spreader Types of spreading discs The spreading discs are made exclusively in stainless steel V4A The standard disc to spread spreading salt and grit has shorter spreading blades as the spreading disc for pre wett...

Page 25: ...adjustment of the spreading pattern leave nothing to be desired The Duplex Inox stainless steel type with high quality special painting ensures a long machine life The control system MCSS 3 4 or k tronic allows a simple and precise operation of the spreader Short changeover times and a low design provide comfortable conditions for the driver and a clear rear view By means of the compact attachment...

Page 26: ...26_Technical data equipment ...

Page 27: ...Chapter 04_27 www kugelmann com CHAPTER 04 Installation and removal of spreader Subject to modifications ...

Page 28: ...or is the current supply with drive signal This cable is connected at the built in socket in the driver s cabin k tronic With the type Permanently installed spreader connections the control unit master is inserted in the 19 pole connecting socket If the electrical spreader connections can be removed as e g in case of overhung installation proceed as follows Mount the connection box terminal box wi...

Page 29: ...the end Disconnect the 7 pole connector of the lighting bar At the control system MCSS 3 4 disconnect the three socket connections described at installation With the k tronic and the fixed variant disconnect the 19 pole connector from the socket k tronic and removable spreader connections Disconnect the socket connection for the master the control cable and the current supply at the terminal box F...

Page 30: ...Subject to modifications 30_Installation and removal of spreader ...

Page 31: ...Chapter 05_31 www kugelmann com CHAPTER 05 Operation of spreader Subject to modifications ...

Page 32: ... automatic operation of the spreader and manual operation and go to the setting menu in the selection mode For details see the operating instructions for the control system Display Push button rotating beacon Push button working headlights Push button control system on off Selection button Spreading operation Pause Left turning knob middle turning knob right turning knob left spreading density spr...

Page 33: ...ent levels Shift key spreading material button ON OFF Left hand spreading density spreading width right hand spreading density spreading image See manual control system k tronic operating instructions Subject to modifications Chapter 05_33 www kugelmann com ...

Page 34: ...rs must be removed otherwise disturbances during material transport are possible Option brine tanks the brine solution is filled into the tanks with a filling system via C pipe connection A float switch finishes this procedure as soon as the tanks are full Before that the switch must be connected to the filling system via a cable Determine the axle loads the admissible total weight with full brine...

Page 35: ... machine the responsibility for care maintenance and reconditioning is restricted to skilled personnel Never work in the vicinity of the machine in loose clothing It can get caught in moving parts Do not execute any work with the machine operating SWITCH OFF THE MOTOR AND REMOVE THE IGNITION KEY After switching off the machine tooling machine parts may continue running Do not execute any work betw...

Page 36: ...ating instructions for the k tronic When changing the spreading material we recommend to check the settings in any case First setting of spreader Refined salt and rock salt with standard density are stored in the control system and must be dry All safety rules are observed Spreading salt has been filled into the chambers the spreader is ready for operation The hydraulic drive or the respective oth...

Page 37: ...nu Do not reach into the metering screws danger of severe injury Place an empty bucket with a capacity of at least 30 liters below the respective outlet of the metering screws Furthermore a scale is necessary to weigh the spread quantity of salt exactly Remove the brine hose from the spreading disc and hold it into a separate collecting vessel bucket Proceed analogously to the procedure described ...

Page 38: ...parts Do not execute any work with the machine operating SWITCH OFF THE MOTOR AND REMOVE THE IGNITION KEY After switching off the machine tooling machine parts may continue running Manual operation with k tronic Press button at bottom left and hold it pressed press button at top right release both buttons press button at top right again spreading operation screws and spreading disc are rotating Af...

Page 39: ...rt legs to parking position see Chapter 4 After the settings have been made for the hand wheels at the flow divider block refit the spreader Turn over the support legs Do not execute any work between the spreader and the carrier vehicle Remove spreader The starting position of the three hand wheels with option brine four hand wheels is always zero otherwise the electrical control system would be o...

Page 40: ...nveyor screw or foreign material could have dropped into the screw channel Hand wheel right hand conveyor screw Hand wheel for emergency operation of spreading disc Hand wheel for left hand conveyor screw Push button for reversing of conveyor screws at k tronic or toggle switch for MCSS 3 4 not visible on this image The grid of the spreading container must never be removed during operation Switch ...

Page 41: ...d for a longer period of time The spreading material should not freeze overnight park the vehicle in frost free premises The spreading disc must be adjusted via the spindle completely to the back by means of the hand wheel for the adjustment of the spreading pattern With electrical adjustment of spreading pattern the spreading disc is brought into this position by means of the control system k tro...

Page 42: ...Do not reach into the metering screws danger of severe injury On the contrary the brine tanks can remain filled Subject to modifications 42_Operation of spreader ...

Page 43: ...Chapter 06_43 www kugelmann com CHAPTER 06 Maintenance and care wear parts Subject to modifications ...

Page 44: ...ed again after the drive chain has been tightened Spreader with electrical adjustment of the spreading pattern At spreaders with electrical adjustment of the spreading pattern make sure that the piston rod is clean The piston rod moves the spreading disc forth and back and has to be cleaned regularly Spreader with drive via PTO pump Secure the PTO pump against rotation after every operation The tr...

Page 45: ...able Mount new sensor solder cable or clamp at slave Replace defective sensors immediately Danger from rotating tooling Switch off the vehicle and remove the ignition key Wear parts Wear parts are the spreading disc both conveyor screws the chain and the chain wheels the bearings of the spreading disc and conveyor screws all light bulbs all oil and water filters all hydraulic hoses are to be repla...

Page 46: ...system and a failure of the control system can possibly result Error diagnosis If the error sensor disc defective appears this may have several causes The spreader gets no oil Hydraulic connections not properly connected Conveyor screws are blocked Sensor defective cable torn off Check sensor by means of sensor adjustment in service menu See description k tronic Error Undersupply disc The hydrauli...

Page 47: ...erial is filled in which does not continue to run Remove the protective cover above the conveyor screws afterwards immediately mount the protective cover again Mechanic causes are rare the drive chains of the conveyor screws or the hydraulic drive motors may be defective Do not execute any work with the machine operating SWITCH OFF THE MOTOR AND REMOVE THE IGNITION KEY Brine system does not work C...

Page 48: ...intenance schedule for three point spreader Do not execute any work with the machine operating SWITCH OFF THE MOTOR AND REMOVE THE IGNITION KEY Subject to modifications 48_Maintenance and care wear parts ...

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Page 50: ... A GERMANY www kugelmann com office kugelmann com 49 0 8860 9190 0 kugelmann Maschinenbau is a family run Allgäu business with its main emphasis and tradition in municipal technology With passion we manufacture reliable and pioneering machines we love what we do ...