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6

5. Pre-heating

•  The ring and mould former should be removed after the setting period. For safe positioning of the 

mould, clean the top surface of the mould.

•  Put mould and aluminium oxide press plunger in the preheating furnace. 

HeraCeramPress pellets and Heravest disposable press plunger must not be preheated.

•  Heat the mould (Linear or Speed heating – according to the instructions for use of the investment 

material) to 850 °C.

•  Holding times:   200 g mould 

 60 min  

100 g mould 

 60 min

Note: With Speed heating, the holding time starts when the furnace has reached again the final 

temperature!

6. Pressing

•  Activate the press programme.

•  Take mould out of the preheating furnace when the press furnace has reached the start temperature 

of  700 °C.

•  Place 1 – 2 HeraCeramPress pellets in the mould channel.

•  Place press plunger in the channel (disposable press plunger or aluminium oxide press plunger).

•  Put immediately the mould so assembled in the press furnace and start the press programme.

•  After pressing, remove the mould from the press furnace and allow to cool to room temperature.

Avoid cooling of the mould between removal from the preheating furnace and the start 

of pressing procedure

General Press Recommendation

Start 

tempera-

ture

Vacuum 

start

Vacuum 

stop

Vacuum

Heat rate

Final 

tempera-

ture

Hold

Pressing

Pressure 

force

°C

°C

°C

hPa

°C/min

°C

min

min

bar

700

700

1030

30

50

1030

15

8

depending 

on type of 

furnace

7. Deflasking

•  Determine and mark the position of the pressed objects with the aid of a press plunger. Then make 

a deep cut into the investment material with a cut-off wheel at the end side of the press plunger. 

Separate the investment parts from each other through a rotating movement.

•  Remove investment material by means of cautious sandblasting.

Note: Avoid localised sandblasting which will cause overheating of the surface.

Do not use aluminium oxide

•  Rough investment removal with glass beads (4 bar, 50 µm, do not use a recycling blasting unit) - do 

not completely expose the objects yet.

•  Complete investment removal: continue to blast extensively on the surfaces using reduced pressure 

(1.5 bar max., 50 µm, glass beads).

Finishing

Pressable ceramic must be processed in (water-)cooled conditions. Apply low pressure so that the 

pressable ceramic do not overheat and no cracks occur. Use diamond abrasives which are preferably 

in mint condition. Please pay attention to the minimum thickness of the inlays (2.0 mm minimum in the 

isthmus) and the veneer shells or crown copings (0.8 mm).

•  Avoid localised overheating when separating and grinding the sprues.

•  Fitting the objects on the model: fit carefully on the die. In case of precontacts, thinly stain the die 

with occlusal paste / spray. Remove precontacts carefully using fine diamonds.

Note: Wear a face mask and eye protection when grinding ceramic materials and work with an 

extraction unit. Avoid inhaling the ceramic dust.

•  Clean object with a steam cleaner. Avoid overheating.

1809_15440_GBA_HeraCeram_Press.indd   6

21.12.18   10:24

Summary of Contents for HeraCeramPress

Page 1: ...ja obs ugi 20 HeraCeramPress Dateiname 1809_15440_GBA_HeraCeram_Press HK Toolbox Nr W19958 Ma e Falzma 148x210mm SAP Nr Version 99001313 12 ORT Version 07 Print PDF Datum HKG Freigabe am 21 12 2018 21...

Page 2: ...hnik zweckbestimmt sind Schichttechnik Modellationen m ssen eine Mindestst rke von 0 8 mm haben Pr molaren f r die Schichttechnik verkleinerte anatomische Form Okklusalprofil modellieren Ger stst rke...

Page 3: ...30 15 8 abh ngig vom Ofentyp 7 Ausbetten Die Lage der Pressobjekte mit Hilfe eines Pressstempels ermitteln und anzeichnen Danach die Ein bettmasse mit einer Trennscheibe auf H he des Pressstempels tie...

Page 4: ...m glich Allgemeines Brenn programm Vorw rm bzw Start temperatur Vortrocken und Vor w rmzeit Temperatur anstieg End temperatur Haltezeit Vakuum Start Vakuum Stop C min C min C min C C Adhesive 600 5 1...

Page 5: ...hick minimum Premolars reduced anatomical shape occlusal profile for the layering technique Framework thickness should be at least 50 of the total thickness For molar crowns the stain technique is to...

Page 6: ...on type of furnace 7 Deflasking Determine and mark the position of the pressed objects with the aid of a press plunger Then make a deep cut into the investment material with a cut off wheel at the en...

Page 7: ...r start temperature Pre dry and pre heat time Heat rate Final temperature Holding time Vacuum start Vacuum stop C min C min C min C C Adhesive 600 5 100 860 1 600 860 Stain and glaze firing using Stai...

Page 8: ...anat mica perfil oclusal reducida para la t cnica de estratificaci n El grosor de la estructura debe ser al menos el 50 del grosor total Para las coronas molares utilice la t cnica de maquillaje 3 Col...

Page 9: ...la inyecci n Tempera tura inicial Inicio del vac o Final del vac o Vac o Velocidad de calenta miento Tempera tura final Espera Inyecci n Presi n inyecci n C C C hPa C min C min min bar 700 700 1030 3...

Page 10: ...s con plataformas de platino o guata refractaria Recomendaciones de cocci n Las temperaturas de cocci n indicadas son orientativas Los valores pueden variar como consecuencia de los diferentes rendimi...

Page 11: ...per modellazione e isolanti completamente cal cinabili indicati per la tecnica della pressatura Le modellazioni per la tecnica della stratificazione devono avere uno spessore minimo di 0 8 mm Premola...

Page 12: ...eramPress Inserire il pistone monouso o di ossido di alluminio Posizionare velocemente nel forno di pressatura il cilindro cos caricato e avviare il programma di pressatura Al termine del programma di...

Page 13: ...otto Successivamente stratificare e cuocere le masse HeraCeram secondo le istruzioni per l uso HeraCeram Tecnica della colorazione il restauro deve essere perfettamente pulito e sgrassato Una superfic...

Page 14: ...sono al meglio delle nostre conoscenze e si basano su risultati di test condotti internamente Non ingerire questo prodotto Evitare il contatto con gli occhi Se il prodotto viene a contatto con gli occ...

Page 15: ...Pr molares contorno anat mico perfil oclusal reduzido para a t cnica de estratifica o A espessura da estrutura deve ter pelo menos 50 da espessura total Pode se usar a t cnica de maquiagem para coroa...

Page 16: ...aqueci mento Tempe ratura final Espera Prensa gem Press o de pren sagem C C C hPa C min C min min bar 700 700 1030 30 50 1030 15 8 depende do tipo de forno 7 Demuflagem Determine e marque a posi o dos...

Page 17: ...cadas como diretrizes Desvios s o poss veis devido varia o da pot ncia do forno Programa geral de queima Preaqueci mento ou temperatura inicial Tempo de pr secagem e preaqueci mento Aumento da tempera...

Page 18: ...mm Premolaarit pinnan anatomisen muodon purupinnan profiili on oltava matalampi jos k ytet n kerrostustekniikkaa Rungon paksuuden on oltava v hint n 50 kokonaispaksuudesta V rj ystekniikkaa on k ytet...

Page 19: ...C C C hPa C min C min min bar 700 700 1030 30 50 1030 15 8 uunin tyypin mukaan 7 Purseen poisto M rit ja merkitse puristettavien kohteiden asento puristuspistimen avulla Tee panostusmateriaa liin viil...

Page 20: ...sesti Yleinen poltto ohjelma Esil mmitys tai aloitus l mp tila Esikuivaus tai esil mmi tysaika L mp tilan nosto Lopullinen l mp tila Pitoaika Tyhji n aloitus Tyhji n lopetus C min C min C min C C Kii...

Page 21: ...do techniki t oczenia Odbudowa technik nak adania warstw musi mie grubo co najmniej 0 8 mm Z by przedtrzonowe na potrzeby techniki nak adania warstw nale y modelowa zredukowany kszta t anatomiczny Gr...

Page 22: ...w czy program t oczenia Po t oczeniu wyj mufl z pieca do t oczenia i pozostawi do ostygni cia do temperatury pokojowej Nale y unika stygni cia mufli pomi dzy wyj ciem z pieca do wst pnego podgrzewani...

Page 23: ...do wypalania z dopasowan foli platynow lub podk adkach do wypalania Zalecenia dotycz ce wypalania Podane temperatury wypalania maj s u y jako wytyczne Mo liwe s odchylenia ze wzgl du na zr nicowan mo...

Page 24: ...99001313 12 Manufacturer Kulzer GmbH Leipziger Stra e 2 63450 Hanau Germany Made in Germany 1809_15440_GBA_HeraCeram_Press indd 24 21 12 18 10 24...

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