Kunshan furi precision machinery FR-1300A, Operation Manual

Page 1: ...l FR 1300A FR 1300AB FR 1600A FR 1600AB Add NO 2258 West Chengbei Road Bacheng Town Kunshan Jiangsu China Tel 86 512 55183389 Fax 86 512 55183516 E mail furimach furimach com Website http www furimach...

Page 2: ...on method 13 3 5 leveling installation and adjustment 14 3 6 power air source requirement 15 3 7 gas circuit 16 3 8 pneumatic component chart 17 4 Operation 4 1 operating position 18 4 2 operating pan...

Page 3: ...oor or touch the electric components to avoid being hurt 5 When the tailstock spindle is in action please keep a distance and don t touch it 6 Don t put any other item except the cutting material on t...

Page 4: ...signs Read the instruction manual carefully before starting work of any kind on the machine Before attempting to service or maintain the machine in any way stop the machine disconnect power sources an...

Page 5: ...Model A Page 3 of 47 1 3 safety position drawing...

Page 6: ...f the year in which he mark was affixed The proportions of the above symbols for CE marking must be kept when reduced or increased in size The different elements of the CE marking should have material...

Page 7: ...tive width 1320mm 1620mm Max Cutting diameter 380mm 380mm Cutting core I D 1 3 1 3 Min Cutting width 1mm 1mm Circular blade diameter 250 450mm 250 450mm Circular blade quantity 1 1 voltage 220V 220V M...

Page 8: ...vels and are not necessarily safe work levels Whilst there a correlation between emission levels and exposure levels This cannot be used reliably to determine whether or not further precautions are re...

Page 9: ...ctions are operated on the 10 LCD touch panel 4 Motor control system the central control system is PLC programmable controller 5 Cutting positioning system cutting positioning is controlled by Mitsubi...

Page 10: ...of 47 2 4 Main Parts 1 Driving box 2 Touch panel 3 Machine frame 4 Blade holder 5 Blade feeding fine adjustment 6 Angle adjustment 7 Tailstock 8 Cutting holder movement 9 Cutting shaft 10 Wiring box...

Page 11: ...Model A Page 9 of 47 2 5 machine dimension...

Page 12: ...the machine while lifting Use a forklift with sufficient loading capacity to lift the machine Have another person help guide the way when lifting the machine The forks of forklift must protrude from...

Page 13: ...ty requirement Model Machine weight Capacity T FR 1300AB 1400Kg 1400Kg 1 tons FR 1600AB 1500Kg 1500Kg 1 tons Transportation position specification sheet Item unit model FR 1300AB FR 1600AB Allowable o...

Page 14: ...7 3 3 Installation site selection Requirement of operating environment the operating temperature for this machine should be between 5 and 40 while the relative humidity should not exceed 50 at a maxim...

Page 15: ...Model A Page 13 of 47 3 4 Installation method Model FR 1300AB Model FR 1600AB...

Page 16: ...el instrument at B and adjust feet 1 3 at the same procedure 2 Adjust X axis leveling place level instrument at roller C center and adjust Feet 1 3 or 2 4 please note two feet should be adjusted at th...

Page 17: ...Model A Page 15 of 47 3 6 power air source requirement 1 The power is 220V 3P 2 Air source not below than 4 5KG...

Page 18: ...Model A Page 16 of 47 3 7 Gas circuit...

Page 19: ...model qty position Electromagnetic vlave 4V210 08 DC24V DC AIRTEC 3 cylinder SU63 125 S CAAIRTEC 1 Support arm switch CS1 F SU 12AIRTEC 1 Support arm cylinder ACQ50 35 SAIRTEC 1 tailstock switch CS1...

Page 20: ...Model A Page 18 of 47 4 Operation 4 1 operating position Model FR1300AB FR 1600AB...

Page 21: ...nto left direction and perform width shown on the touch panel turns left one space 3 discontinuous movement direction choosing switch when set into right direction and perform width shown on the touch...

Page 22: ...keeps moving right When speed set into slow one or slowly moves right if touching the right end sensor or loose manual right switch thus the movement is stopped instantly Please note that in auto cutt...

Page 23: ...k off the blade holder will return to the original point and stay at the right side and wait for other actions 13 Semi auto cutting When set into semi auto cutting if performing the auto roll cutting...

Page 24: ...on 2 Start function is same with operation box 4 2 1 11 motor start switch 3 Stop function is same with 15 on touch panel 4 2 1 stop button 4 Emergency stop when emergency happens press this button so...

Page 25: ...are available 2 Parameter setting picture 2 1 display part Model display display present cutting model Cutting times display display total cutting quantity Width display display present cutting width...

Page 26: ...this clearance key Cutting size set the cutting width into discontinuous moving forward the distance of the discontinuous homing and auto cutting min size can be set into 0 1mm and max size can be 99...

Page 27: ...of 47 The procedure is as follows Step on the main picture set into single one Step set cutting width Step set cutting quantity Step set cutting angle Cutting model Single Cutting width Cutting quanti...

Page 28: ...g width times cutting speed paper core speed and angle Procedure set cutting model into continuous one After setting the program would perform automatically from the first model parameters when the fi...

Page 29: ...n the circular blade would be turned back Turn left when auto cutting stops press this button so the blade holder would move left and then release the button it would stop Turn right when auto cutting...

Page 30: ...e blade motor operating direction in the auto roll cutting Main shaft rotates straightly reversely this button can choose the main shaft motor operating direction in the auto roll cutting Water nozzle...

Page 31: ...de Please adjust the grinding angle based on actual needs after the left and right motors are both started and can perform grinding Right grinding start press this button and the grinding support woul...

Page 32: ...icture This picture is special parameter setting of machine inner structure and the password is confidential and protected When the operator input the right password and can enter If you want to chang...

Page 33: ...ff and deal with abnormal conditions 2 Relieve when emergency or breakdown is solved turn the emergency stop button right and take it out so it will be relieved and the machine is power on EMERGENCY S...

Page 34: ...the bottom of the blade holder then move the blade holder as backward as possible with adjusting handle then set the fixture on the copper part of the rotating plate and align fixture surface notch w...

Page 35: ...f the material is thick or hard then the speed would be 500 800RPM D Set the circular blade rotation speed common materials rotation speed zero if the material is thick or hard the speed would be 300...

Page 36: ...on t leave any cutting fluid outside which would corrode the parts And we can smear the parts with engine oil 13 Empty the water in the water containing groove and then clean the groove 14 Turn the po...

Page 37: ...e please place the tool in the right place for example if changing the small blade into big one we should first loosen D adjust C move the blade holder backward then place the blade checking tool if w...

Page 38: ...d change another cutting shaft and fastens it note the spring cannot be taken out 3 Chuck claw of small shaft axis As shown in DIA 2 cutting shaft of 1 5 1 25 and 1 must have small outer diameter chuc...

Page 39: ...the blade holder backward about 30mm 1 change into 3 manual blade feeding to the bottom same method as big shaft change into small shaft Note small shaft change into big shaft must withdraw the blade...

Page 40: ...nd the air pressure pipe is connected to the magnetic valve 2 Adjust as shown in picture A adjust the water quantity B adjust the air pressure flow quantity The operator can make proper adjustment acc...

Page 41: ...sa When cutting the semi finished products the force of contact surface is big and would affect the blade feeding resistance then cutting the material tail part the relative trimming motion would be p...

Page 42: ...oam tape or other products and also different widths and diameters In the cutting process we need to analyze the cutting tool angle Our company offer blades with multi functional angles and classified...

Page 43: ...also make modification on the angle for example 30degreee changed into 25degree or other angles 2 A if the tape is hard or diameter is big blade feeding speed must be slow or change the blade backside...

Page 44: ...week 5 Please keep the water containing groove clean without any water or oil stain once a day 6 Keep the cutting tool surface clean without water stain and oil stain or rust once a day 7 Air pressur...

Page 45: ...4 Add oil on the contact surface between the rotation plate and the water containing and move it left and right and keep the surface clean without dust sand or oil stain once a day 5 Add oil on the c...

Page 46: ...cification is small or using the foam tape we would use cutting tool rotation the principle is that the soft material doesn t have support and cannot cut When we use the cutting tool rotation we must...

Page 47: ...2 Circular blade 300mm S E 300mm D E 3 Spray nozzle 4 Inner tension sleeve 5 swivel joint 6 Safety cover 7 Silicone oil 8 Blade feeding sensor 670 9 Angle adjusting sensor 7M1704 10 Big cylinder senso...

Page 48: ...careful in dark area to avoid accident 6 Please be sure the operator is safe before connecting wires 7 Don t control box except when checking electric parts 8 Don t change electric wiring except auth...

Page 49: ...One year from the date of purchase 8 2 contact us Manufacturer Kunshan Furi Precision Machinery Co Ltd Add NO 2258 West Chengbei Road Bacheng Town Kunshan Jiangsu China Tel 0512 55183389 Fax 0512 551...