Kunzle & Tasin Bona Scorpion DCS, Operating Manual

Page 1: ...Operating Manual Bona Scorpion DCSby ...

Page 2: ...r servicing this machine could cause injury or damage to persons or objects Anybody operating the machine should understand how to use and operate it before starting it up Keep this manual for future reference This manual is an ENGLISH translation of the original version in Italian For a new manual contact Bona AB Murmansgatan 130 P O Box 21074 SE 200 21 Malmö Sweden Tel 46 40 38 55 00 www bona co...

Page 3: ...pliance with safety measures and warnings 16 Instructions on Correct Machine Use 17 Machine Specifications 18 Machine Warnings 19 Prohibited use 19 Starting the Machine 19 Sander operation 19 Vacuum cleaner operation 22 Machine Adjustment Procedures 23 Adjusting sanding pressure 23 Wheel adjustment 24 Abrasive Assembly Procedure 25 Routine Maintenance 25 Sawdust chamber for the user 25 Drums for t...

Page 4: ...ety Failure to read the Bona Scorpion DCS machine manual before operating adjusting or performing maintenance operations on the machine could cause injury or damage to persons or objects Anyone operating the machine should understand how to use and operate it before starting it up KEEP AWAY FROM CHILDREN Children should be supervised to ensure that they do not play with the appliance This machine ...

Page 5: ... performed on a unit that is not properly disconnected from the power source Disconnect the machine from all power Electrocution could occur if the machine is used on an ungrounded electrical circuit Never remove or disable the grounding supply conductor on the electrical cord Consult an electrician if the grounding conductor is missing or if you suspect your circuit is not grounded properly Use o...

Page 6: ...t any objects into openings DO NOT use with blocked openings Keep free from dust lint hair or anything that may reduce airflow This equipment is for dry use only and must not be used or kept outside in wet conditions Store the machine in a dry building otherwise the machine could be damaged Storage temperature from 20 C to 50 C Operator Safety Cont Storage It is advisable to store the machine in i...

Page 7: ...to facilitate transportation Handle Base frame with drum and motor Basket holder with handle if required Extraction unit Transporting the machine by yourself Proceed as follows 1 Disconnect the extractor power supply cable from the electricity supply 2 Disconnect the motor cable on the head of the extraction unit from the auxiliary socket on the base frame ...

Page 8: ...e basket holder from the handle 3 Remove the flexible hose from the outlet on the extractor trunk A then lift the extractor from its housing B 4 Loosen the screw knob A 6 After releasing the knob A and moving the drum lifting lever forwards B lift the tube C and release the rod D from the coupling E ...

Page 9: ...en lifting it vertically B 9 Lift the base frame by clasping the drum guard pin at the front A and the transporting handle at the back B With two people Transporting the machine with two people Repeat the preceding steps until step 8 then proceed as follows 8 One operator should clasp the drum guard pin A 9 The other operator should clasp the rear handle B ...

Page 10: ...ich has not been described in this manual contact your distributor or Bona Representative Transporting and Handling Cont With two people cont If the machine is to be transported fully assembled by two people then proceed as follows 1 One operator should clasp the drum guard pin A 2 The second operator should clasp the vertical handle shafts with two hands This equipment is not to be used by anyone...

Page 11: ...ame and the mobile cover on the abrasive drum 1 Machine model 2 Safety symbols 3 Motor power 4 Frequency 5 Supply voltage 6 Country of manufacture 7 Year of manufacture see 9 8 Name of the manufacturer The following information can be found on the machine data plate 9 Serial number The first two numbers refer to the year of manufacture 14 2014 The second group of three numbers indicates the day of...

Page 12: ...w knob A Instructions for assembly following transportation Commencing Operation To re assemble the machine after transportation proceed as follows 1 Insert the handle into the side guides in sequence A B 2 Tighten the wing knob A 3 Insert the rod A into the coupling B and lower the tube C tightening everything securely ...

Page 13: ...it is not fully assembled Keep all fittings tightly closed Maintain machine settings in accordance with the specifications 5 Insert the extractor into the basket holder A B 7 Raise the drum with the drum lifting lever A securing it into its housing 6 Connect the motor plug to the socket on the head of the extractor Connect the handle motor interconnection cable to the socket on the side of the mot...

Page 14: ...ed electrician Do not use the machine if the switch does not open and close Instructions for electrical connection If the machine is used with a damaged plug or power supply cable death may occur from electrocution If cables or plugs are worn or damaged in any way have them replaced by the manufacturer or certified machine repair center in order to prevent risks to safety Commencing Operation Cont...

Page 15: ...ls during sanding operations may damage the hearing Always use ear protectors during sanding operations Never become distracted during sanding operations check what is happening continually Use common sense DO NOT use the machine when tired Removing sawdust generated during use Sawdust can ignite spontaneously and cause injury or damage Replace the dust bag when it is 1 3 full into metal container...

Page 16: ...ing surfaces Serious damage may occur if the power supply circuit trips repeatedly or is undersized Have the fuses safety circuit and power supply line checked by an authorized electrician Performing maintenance and or repairing the machine when it is not fully disconnected from the power supply may cause death due to electrocution Disconnect the power supply before carrying out any maintenance an...

Page 17: ...or machine Understand when these conditions may be present Removing safety features could cause death or physical injury Take all steps necessary to instruct personnel who may use the machine Report any damage on the machine or incorrect operation immediately 1 Keep hands and clothes away from rotating parts 2 Keep hands on the handle when the motor is operating 3 DO NOT leave the machine unattend...

Page 18: ...are derivation of acceleration Machine Dimensions assembled Net Weight Gross Weight Gross Packaging Dimensions Standard Equipment Expansion belt 200mm x 480mm Expansion 200mm Expansion 150 5mm Expansion 3000rpm A52 EU 230V 50Hz 1 3 kW 230V 50Hz 1 2 kW Q 170m3 h Hand grip lever Hand grip lever Via operator presence start lever motor stops when lever is released Via base frame screw Ø 80mm replaceab...

Page 19: ... line carefully DO NOT stop when lowering and raising the equipment keep moving at constant speed 1 Become familiar with the machine and read all instructions safety notices Ensure that all operators read this manual 2 Remove the extractor head A and the filter B from the body of the extractor To start the machine proceed as follows Starting the Machine Sander operation Prohibited use Children sho...

Page 20: ...the paper bag in the container as shown below 7 Turn the belt guard upwards A 9 Ensure the lever is engaged A and the drum is raised from the floor 6 Keep the cable away from the pathway of the machine 4 Replace the head securing it to the trunk with the clamping hooks 8 Fit the abrasive A to the drum B according to the Abrasive Assembly Procedures on pg 25 10 Close the abrasive safety guard A San...

Page 21: ...ect the plug to the socket 13 Switch on the extractor by pressing the switch on the head A 14 Stand behind the handle and release the drum lifting lever B by releasing the red knob A Then start the motor by pressing the Start button C Keep the Start button pressed A Move the drum nearer the floor gradually by slowly moving the drum control lever forwards B To sand proceed as follows Sander operati...

Page 22: ... difficult to remove with additional sanding To stop the machine engage the drum lifting lever A and release the start button B Repeat the preceding steps until step 4 then proceed as follows Starting the Machine Cont Sander operation cont 6 Fit the flexible hose provided with vacuum kit by inserting one end rigid plastic fitting into the outlet on the trunk and the other end rubber fitting onto t...

Page 23: ...or to position B for more drum pressure on the floor 1 To change from lower to higher pressure proceed by lifting the handle A and turning it so that the pins are placed in the other deeper section B 8 Start up the connected tool and commence use Machine Adjustment Procedures Adjusting sanding pressure To vary drum pressure on the floor using the pressure adjustment handle proceed as follows ...

Page 24: ...e belt safety guard by loosening the screws 2 Loosen the locking nut 3 Turning the adjustment screw clockwise lowers the drum end on the motor fan side towards the floor 5 Once the desired position has been reached secure the locking nut 4 Turning the adjustment screw counter clockwise raises the drum end on the motor fan side from the floor ...

Page 25: ... abrasive may cause damage to the machine or floor An abrasive which is not stretched correctly or is damaged could tear while sanding and damage the machine or floor When replacing the abrasive belt always disconnect the power supply cable from the wall socket and not the handle motor interconnection cable Failure to heed this advice could result in the machine and drum starting up risking injury...

Page 26: ...ove any dirt Remove dirt from the machine unit and wheels regularly Dirt may cause uneven sanding Check the condition of the fabric filter regularly and remove any residue by shaking it gently The regular use of disposable paper bags helps prevent the fabric filter from becoming clogged Wheels for the user Suction unit for the user ...

Page 27: ... 500 hours of operation 1 Loosen the screws and remove the belt guard 3 Loosen the screw on the back of the machine A to move the motor unit Moving it forwards loosens the belt B moving it backwards tightens the belt C 4 After making the adjustment tighten the clamping screws for the motor unit see step 2 5 Put in place again the belt safety guard see step 1 2 Loosen the four screws that secure th...

Page 28: ...y PROBLEM CAUSES SOLUTIONS The motor does not start No power supply voltage Check the power supply or try on a different job site Connections unstable Contact an authorized Bona dealer Faulty switch Contact an authorized Bona dealer Faulty capacitor Replace it Faulty motor Contact an authorized Bona dealer Insufficient motor speed Excessive cable length or unsuitable cross section Use cables of su...

Page 29: ...nt The floor surface is not regu larly sanded Faulty abrasive Replace the abrasive Incorrect wheel adjustment Correct the wheel position Bearings pulleys or shafts dirty or faulty Clean them or contact an authorized Bona dealer for re placement Driving belt and wheels dirty badly adjusted or faulty Clean adjust or replace them Drum surface dirty or faulty Clean correct or replace the rubber coated...

Page 30: ...irective 2004 108 EC EMC Directive 2011 65 EU RoHS Directive 2012 19 EU WEEE Directive Safety of machinery General principles for design Risk assessment and risk reduction EN ISO 12100 Safety of machinery Electrical equipment of machines Part 1 General requirements EN IEC 60204 1 Household and similar electrical appliances Safety Part 1 General requirements EN IEC 60335 1 Household and similar ele...

Page 31: ...von Ausschusselektrogeräten durch Benutzer in privaten Haushalten in der EU Dieses Symbol auf dem Produkt oder dessen Verpackung gibt an dass das Produkt nicht zusammen mit dem Restmüll entsorgt werden darf Es obliegt daher Ihrer Verantwortung das zum Verschrotten bestimmte Gerät an einer für die Entsorgung oder Wiederverwertung von Elektrogeräten aller Art entsprechenden Stelle abzugeben Die sepa...

Page 32: ...bona com 01 2016 Edition ...