Kurt CROSSOVER ANGLOCK VISE DX8, Operating Instructions Manual

Page 1: ...DX8 CROSSOVER ANGLOCK VISE BASE ASSEMBLY Operating Instruction Manual DX8 DX8R ENGLISH ...

Page 2: ...his to fill out information about your vise for quick reference __________ _________ __________ _______________________________ _______________________________ _______________________________ _______________________________ NOTE MAKE SURE TO REGISTER YOUR WARRANTY ONLINE AT KURTWORKHOLDING COM TABLE OF CONTENTS DX8R Parts List 13 DX8R Mechanical Drawing 14 Maintenance Log Notes 19 Warranty 20 ...

Page 3: ...e 80 000 psi ductile iron body hardened vise bed jaw plates semi hard steel screw Introduction INTRODUCTION The original Kurt Anglock vises are designed for precision clamping on basic tools such as knee type mills and machining centers They can be used for but are not limited to operations like boring drilling tapping and finishing INTRODUCTION Fig 1 The patented Anglock design allows the moveabl...

Page 4: ...at surface The surface and the vise must be free of any chips dirt or debris of any kind The mounting surface can be honed if necessary Clean the bottom of the vise with solvent or another cleaner if needed To minimize vise bed deflection clamp your Kurt vise to your machine table pallet or sub plate using the built in clamping slots or through the body holes provided Additional clamping can be us...

Page 5: ...you need more clamping force you may require a larger vise To properly clamp a part in your Kurt vise you should place the part in the center of the jaws resting on the ways of the vise Clamping only on one side or above the movable and stationary jaws can result in jaw lift or loss of accuracy See Fig 2 on next page If one sided clamping is necessary you MUST use a dummy part on the other side Wh...

Page 6: ...6 Fig 2 Sketch 2A Incorrect part clamping Vise width centerline Sketch 2B Correct part clamping Sketch 2C Correct part clamping Sketch 2D Correct part clamping Dummy spacer OPERATING INSTRUCTIONS ...

Page 7: ...7 OPERATING INSTRUCTIONS JAW POSITIONING Fig 3 Fig 3 Fig 3 Note Dimensions below are in inches unless specified ...

Page 8: ...OPERATING INSTRUCTIONS SIDE END VIEW Fig 4 8 Note Dimensions below are in inches unless specified ...

Page 9: ...9 OPERATING INSTRUCTIONS MOUNTING LOCATIONS Fig 5 Note Dimensions below are in inches unless specified ...

Page 10: ... chips from the nut and screw assembly and must be cut and deburred to meet your application and safety needs SURFACE MOUNT USING SINE KEYS Mounting the new DX8 with keys requires the use of sine keys instead of standard keys They are available in several different sizes that are listed on our website at www kurtworkholding com The keys are sold in sets of 2 per package English Mounting The DX8 ca...

Page 11: ...ve Spring 2 14 PT800 211 Internal Brush Seal 2 15 DX8 223 Sticker Body 2 16 DX8 224 Screw Support 1 17 HDHLM4 102 Mode Tag 1 18 00 1197 SHCS 8 32 X 0 75 Lg 6 19 00 1481 SHCS 5 8 11 X 1 25 Lg 4 20 01 3953 HDOG SHSS 5 8 11 X 1 25 Lg 1 21 07 0230 U Type Drive Screw 2 22 D80XL 248 Ship Guard 1 23 D80I 10 SA Handle Assemlby 1 24 07 3800V 111 Kurt Logo Tag 2 DX8 PARTS LIST Kurt s Repair Kit DX8 KIT Incl...

Page 12: ...DX8 MECHANICAL DRAWING 9 ENLGISH DX6 Mechanical Drawing DX6 Mechanical Drawing DX8 Mechanical Drawing 12 Fig 7 ...

Page 13: ...ve Spring 2 14 PT800 211 Internal Brush Seal 2 15 DX8 223 Sticker Body 2 17 DX8R 102 Model Tag 1 18 00 1197 SHCS 8 32 X 0 75 Lg 6 19 00 1481 SHCS 5 8 11 X 1 25 Lg 4 20 01 3953 HDOG SHSS 5 8 11 X 1 25 Lg 1 21 07 0230 U Type Drive Screw 2 22 D80XL 248 Ship Guard 1 23 D80I 10 SA Handle Assemlby 1 24 3800V 111 Kurt Logo Tag 2 DX8R PARTS LIST Kurt s Repair Kit DX8 KIT Includes the Following Parts Indic...

Page 14: ...DX8R MECHANICAL DRAWING DX8R Mechanical Drawing 14 Fig 8 ...

Page 15: ... the Jaw off of the vise bed 3 Slide the Jaw slightly toward the stationary jaw and lift up to remove the jaw from the beak of the nut Note A spherical segment shaped as of a steel ball is inside the cavity of the movable jaw and may fall out as the jaw is removed Take care not to lose or misplace the spherical segment 4 Turn the movable jaw over and clean the inside cavity Also clean the spherica...

Page 16: ...tened firmly to the nut as this may cause improper operation The movable jaw is designed to move slightly pivot side to side so maximum jaw plate contact is maintained when clamping out of parallel sawed or cast parts 9 Your vise is now ready for use Open and close your vise to check for proper operation Center the part to be clamped in the vise and close Your parts should be centered from side to...

Page 17: ...shers and thrust bearing 10 Apply water resistant grease to the bearing i e marine grade grease 11 Install bearing pack assembly on the screw in the reverse manner 12 Install the first collar by threading the screw until it stops See Fig 10 13 Install the second collar behind the first and thread on until it stops At this point the screw holes may or may not be lined up 14 Turn the second collar c...

Page 18: ...a new vise the brush seal could be stiff Allow for break in of vise Tip As a used vise it could be filled with chips and threads could be jammed Properly clean and grease vise Problem My vise will not turn in either direction Tip The vise is jammed with debris Disassemble and clean as needed Problem My vise won t hold tolerance Tip You may be experiencing jaw lift from clamping too high or on one ...

Page 19: ...19 MAINTENANCE LOG NOTES MAINTENANCE LOG NOTES ...

Page 20: ...r shall be limited to the replacement or repair of any Kurt product or part by an authorized Kurt technician which are returned to Kurt Manufacturing Company s place of business transportation shipping and postal charges prepaid and there determined by Kurt Manufacturing Company to be covered by the warranty contained herein THE LIMITED WARRANTY DESCRIBED HEREIN IS MADE EXPRESSLY IN LIEU OF ANY OT...

Page 21: ...ny feedback or questions please contact us at kurtworkholding com Kurt Industrial Products A Division Of Kurt Manufacturing 9445 East River Road NW Mpls MN 55433 workholding kurt com Phone 763 574 8309 Toll Free 877 226 7823 Fax 763 574 8318 Toll Free Fax 877 226 7823 ...