Küschall CHAMPION, Service Manual

Page 1: ...Küschall Champion en Active wheelchair Service Manual PROVIDER Keep this manual The procedures in this manual MUST be performed by a qualified technician ...

Page 2: ...cation duplication or modification in whole or in part is prohibited without prior written permission from Invacare Trademarks are identified by and All trademarks are owned by or licensed to Invacare Corporation or its subsidiaries unless otherwise noted ...

Page 3: ...oot plate 27 6 5 3 Turning the foot plate 27 6 5 4 Adjusting the foot plate angle 28 6 6 Sideparts 29 6 6 1 Installing the clothes guard 29 6 6 2 Installing the mudguard 31 6 6 3 Installing adjusting the siderest 32 6 6 4 Installing the tubular armrest 32 6 7 Castors 33 6 7 1 Replacing the castor wheel 33 6 7 2 Replacing the castor fork 33 6 7 3 Checking and adjusting the castor angle 34 6 7 4 Che...

Page 4: ...about the product for example product safety notices and product recalls contact your Invacare representative See addresses at the end of this document 1 2 Symbols in This Manual Symbols and signal words are used in this manual and apply to hazards or unsafe practices which could result in personal injury or property damage See the information below for definitions of the signal words WARNING Indi...

Page 5: ...only available as a kit Always use the complete new kit when replacing a part Spare parts can be ordered from Invacare Refer to your local Invacare website to access the electronic spare parts catalogue ESPC IMPORTANT Refer to the user manual of this product for information on Technical data Product components Labels Additional safety instructions The information contained in this document is subj...

Page 6: ...come damaged during removal must be replaced with new ones All bolts must be tightened with the torque specified in the following instructions Fastening with hexagon socket bolts Hexagon socket bolts are not designed to withstand an excessive application of force When tightening or undoing a hexagon socket bolt force should be applied to the nut wherever possible to avoid damaging the bolt Tighten...

Page 7: ...mm B Backrest angle BA 76 80 5 85 89 5 94 C Lower leg length LLL 320 500 mm in increments of 10 mm D Front seat to floor height FSTF 450 540 mm stepless adjustable E Rear seat to floor height RSTF 390 490 mm stepless adjustable F Backrest height BH 300 465 mm in increments of 15 mm G Total length TL 75 approx 825 1190 mm 90 approx 775 1140 mm H Seat width SW 360 480 mm in increments of 20 mm I Tot...

Page 8: ...the product technically and functionally safe Has the product been cleaned and disinfected Is the identification label easily readable and is it securely mounted on the product Is the product accompanied by the latest revision of the user manual 4 2 Spare parts WARNING Original spare parts must be used in all repairs Otherwise the warranty and product declaration of conformity shall be rendered in...

Page 9: ...and soft wax can be used on painted metal surfaces to remove abrasions and restore gloss Cleaning upholstery For cleaning upholstery refer to the instructions on the labels of the seat cushion and backrest cover 5 2 Disinfection Information on recommended disinfectants and methods can be found on https vah online de en for users 1 Wipe down all generally accessible surfaces with a soft cloth and o...

Page 10: ...gle see 6 4 3 Backrest angle BA page 22 Mount the adapter plate lower on the side profile see 6 8 5 Adapter plate Adjusting the folding unit Installing the adapter plate page 36 Seat angle too large Install a smaller castor fork see 6 7 2 Replacing the castor fork page 33 Incorrect tyre pressure in one or both rear tyres Correct tyre pressure see user manual The parking brakes are gripping poorly ...

Page 11: ...Instructions 6 Instructions 1659360 B 11 ...

Page 12: ...e locking pin IMPORTANT Make sure that the press button is mounted into the oblong hole free of play and also movable against the spring 5 Lightly grease the joint axle E 6 Align the hole of the lower frame joint A with the hole of the upper frame joint B insert the axle joint and screw both parts together using screws H and washers I Tighten as much as possible without limiting movement between A...

Page 13: ... adjusting the drift angle page 34 A B C D E F G H x mm Distance from castor supporter to the end of the frame tube See the following table Four castor forks available with mounting positions A H See the following table Front seat height FSTF per frame type castor fork and castor wheels Frame type Frame 75 long Frame 75 short Seat depth SD mm 340 380 1 400 480 340 380 1 400 480 Castor wheel size 3...

Page 14: ...6 G 34 G 26 G 35 F 35 480 480 B 33 A 32 B 58 B 33 A 32 B 61 F 34 E 34 D 34 F 34 E 34 D 34 480 470 B 29 A 28 B 55 B 31 A 30 B 59 F 31 E 31 D 31 F 33 E 33 D 33 480 460 B 25 A 24 B 51 B 28 A 28 B 57 F 28 E 28 D 28 F 31 E 31 D 31 480 450 C 33 B 32 B 47 B 27 A 26 B 54 F 24 E 24 D 24 F 29 E 29 D 29 480 440 C 29 B 29 B 42 B 24 A 23 B 52 G 32 F 32 E 32 F 27 E 27 D 27 480 430 C 23 B 23 B 37 C 35 B 33 B 49 ...

Page 15: ...5 B 25 D 32 C 32 B 32 450 400 A 29 A 42 B 70 A 40 A 53 B 81 E 33 D 33 C 33 D 30 C 30 B 29 450 390 A 23 A 36 B 65 A 37 A 49 B 78 E 29 D 29 C 29 D 28 C 28 B 28 Frame type Frame 90 long Frame 90 short Seat depth SD mm 340 380 1 400 480 340 380 1 400 480 Castor wheel size 3 4 5 3 4 5 3 4 5 3 4 5 FSTF mm RSTF mm Castor fork mounting position A H Distance from castor supporter to frame tube end x 540 49...

Page 16: ...47 E 23 D 23 F 28 E 28 D 28 490 450 C 26 B 26 B 39 C 34 B 33 B 46 F 33 E 33 F 27 E 27 D 27 490 440 C 23 B 23 B 35 C 32 B 31 B 45 F 29 E 29 F 25 E 25 D 25 490 430 D 31 C 31 B 31 C 30 B 29 B 43 F 25 E 25 F 23 E 23 D 23 490 420 D 27 C 27 B 27 C 28 B 28 B 41 G 34 F 34 G 35 F 35 E 35 490 410 E 35 D 35 C 35 C 25 B 25 B 38 G 30 F 30 G 32 F 32 E 32 490 400 E 30 D 30 C 30 C 23 B 23 B 36 G 29 F 25 G 30 F 30...

Page 17: ...57 B 84 D 28 C 28 B 28 C 26 B 26 B 39 Light grey table cells Not possible for SK option Dark grey table cells SK option only possible as MY Küschall 1 For SD 380 mm 5 mm have to be added to the dimensions in the table For SD 340 mm 5 mm have to be removed from the dimensions in the table 6 2 2 Adjusting the rear seat to floor height RSTF The following possibilities are available to adjust the rear...

Page 18: ...itions A and B Make sure that the upper and lower edges positions A and B of the end stops have a distance of 0 2 mm to the folding mechanism check with feeler gauge IMPORTANT The end stops can turn around their own axis once they are loose Make sure that the end stops are completely horizontal when retightening the end stop nut 5 Tighten the end stop nut 6 Carry out the same settings on both side...

Page 19: ...L S M S 315 S S L S M S 330 S L L S M S 345 S L L 2xM M 360 S L L 2xM not possible M 375 S L L 2xM M 390 S L L 2xM M 405 L L L S 2xM S S L L 420 L L L S L S S L L 435 L L L S L S S L L 450 L L L S L S M L L 465 L L L M L S M L L S 5cm L 10cm S M L A B C D E Tension adjustable backrest with foldable push handles Tele scopic tube Inter me diate tube Hook and loop straps without stabilisation bar Hoo...

Page 20: ...35 L L L S L S S L L 450 XL L L S L S M L L 465 XL L L M L S M L L S 5cm L 10cm S M L A B C D E Tension adjustable backrest with rear set height adjustable push handles Tele scopic tube Inter me diate tube Hook and loop straps without stabilisation bar Hook and loop straps with stabilisation bar Back rest cover BH mm A B C D C D E 300 S S L 2xS S 315 L S L 2xS S 330 L S L 2xS S 345 L S L S M M 360...

Page 21: ... L L M L S M L L S 5cm L 10cm S M L A B C D E 6 4 2 Backrest height BH The backrest height BH can be changed by fitting the telescopic tubes into another position in the backrest tubes If this setting option is insufficient the telescopic tubes can be replaced Adjusting the height of standard backrests Allen key 3 mm Wrench 8 mm 1 Push the backrest cover A so that bolt and nut on the backrest tube...

Page 22: ...es Replacing the push handles telescopic tubes Allen key 4 mm Wrench 10 mm Phillips screwdriver 2 mm 1 Remove the backrest cover A 2 Remove the screws C holding the uppermost backrest band B or standard backrest cover to the push handles E or telescopic tubes 3 Slide the backrest straps D or standard backrest cover either up or down to locate the fixing bolt F 4 Remove bolts and nuts on both sides...

Page 23: ... of rear set push handles The rear set push handles can only be used in combination with adjustable backrests not with standard backrests Allen key 3 mm Wrench 8 mm Phillips screwdriver 2 mm 1 Install the intermediate tube A on both sides using the bolts B 2 Slide the backrest bands C corresponding to the desired backrest height BH onto the intermediate tube 3 Fit the telescopic tube D correspondi...

Page 24: ...andle Replacing foldable push handles Hole punch pliers 6 mm Allen key 3 mm 4 mm 1 Remove the old foldable push handle 2 Pull down the backrest cover F on the telescopic tube until hole B is uncovered IMPORTANT Make sure that the threaded insert E supplied with the new push handle is used for assembly 3 Place the threaded insert E in the telescopic tube 4 Punch a hole through the backrest cover wi...

Page 25: ...handles are assembled 2 Install a 5 cm backrest band C or end band with the screws L to the push handles B 3 Install the push handles B with bolts and nuts K 4 Attach the clamps D together with the right hand socket F and the left hand socket H with the screws G below the backrest band C to the push handles B 5 Press pin E and slide the stabilisation bar J into the right hand socket F then swing t...

Page 26: ...gle and castor wheel size Front set foot plate Rear set foot plate Seat depth SD mm 340 380 400 480 340 380 400 480 Seat angle mm 3 4 5 3 4 5 3 4 5 3 4 5 0 ü ü ü ü ü ü ü û û ü û û 10 ü ü ü ü ü ü ü ü û ü ü û 20 ü ü ü ü ü ü ü ü û ü ü û 30 ü ü ü ü ü ü ü ü û ü ü û 40 ü ü ü ü ü ü ü ü ü ü ü û 50 ü ü ü ü ü ü ü ü ü ü ü ü 60 ü ü ü ü ü ü ü ü ü ü ü ü Frame 75 70 ü ü ü ü ü ü ü ü ü ü ü ü 30 ü ü û ü ü û û û û û...

Page 27: ...ws B A 7 Nm B 7 Nm Function control Check that the footrest is firmly installed and that it can be folded easily 6 5 3 Turning the foot plate The foot plate can be installed front set or rear set In the standard configuration the foot plate is rear set Allen key 4 mm 5 mm 1 Remove the foot plate see 6 5 2 Replacing the foot plate page 27 2 Remove the screws and washers C on both sides 3 Rotate the...

Page 28: ...which secure the telescopic tube B to the foot plate mounting C 2 Set the foot plate to the desired angle 3 Retighten bolts A on both sides A 7 Nm Function control Check that the foot plate can be folded easily To adjust the folding ability of the foot plate tighten respectively loosen nut D on the underside of the foot plate 28 1659360 B ...

Page 29: ...t and any additional washer to the backrest joint B 13 Nm C 7 Nm E 13 Nm Function control Fold and unfold the backrest this must be done easily Make sure the clothes guards are positioned slightly higher than the rear wheels Check that the clothes guards flip up easily Clothes guard sizes in relationship to rear seat height rear wheel size and mounting position of the vertical brace Rear wheel 22 ...

Page 30: ... XL XL XL XL XL XL XL XL 400 XL XL XL XL XL XL XL XL XL 410 XL XL XL XL XL XL XL XL XL 420 XL XL XL L L L L L L 430 XL XL L L L L L L L 440 L L L L L L L L L 450 L L L L L M M M M 460 L L L L M M M M M 470 L L M M M M M M M 480 M M M M M M M M M 490 M M M M M M M Rear wheel 26 RSTF mm Pos 1 Pos 2 Pos 3 Pos 4 Pos 5 Pos 6 Pos 7 Pos 8 Pos 9 390 XL XL XL 400 XL XL XL XL XL 410 XL XL XL XL XL XL 420 XL...

Page 31: ...ections again 6 Carry out the same setting on both sides 7 Tighten or loosen the screws G to adjust how easy the mudguard can be pulled out or pushed in The length of the existing quick release axle may not be sufficient for the new configuration with mudguard In this case a longer axle must be fitted A 7 Nm D 4 Nm F 7 Nm CAUTION Risk of injury The fingers of the wheelchair user may get caught bet...

Page 32: ...lled between the adapter plate and the side profile A 13 Nm D 4 Nm high strength 6 6 4 Installing the tubular armrest Allen key 4 mm Wrench 10 mm 1 Mount the armrest holder A with screws G and H washers and cap nuts on the side supporter I 2 Place the armrest clamp part sleeve D to the third hole from above inside the armrest tube B 3 Insert bolt C in smaller hole of the armrest tube and armrest c...

Page 33: ...TANT Risk of damaging the castor fork bearing Do not overtighten the bolt B Tighten the screw only so far that the fork can still be turned freely 4 Reinstall the castor wheel If the clamping part G must be replaced remove bolts washers and nuts H from the castor supporter I and reinstall a new clamping part H 10 Nm Function check Tip the wheelchair backwards by 90 so that it is lying on the backr...

Page 34: ...ine adjust the castor angle by turning the clevis pin D if necessary 7 Retighten bolts and nuts B and C 8 Perform the same adjustment on both sides B C 13 Nm 6 7 4 Checking and adjusting the drift angle Allen key 5 mm Wrench 10 mm 90 angle Triangle ruler or similar 1 Place the wheelchair on a plane surface The drift angle is measured the same way as the castor angle For this adjustment the castor ...

Page 35: ...earwards the rear wheels are positioned There are nine possible rear wheel positions adjustable via the mounting position of the vertical brace Allen key 4 mm Wrench 10 mm 1 Remove the bolts A from slide B of the vertical brace 2 Slide the vertical brace on the side support C to the desired position 3 Insert bolts in the new position and tighten the nuts 4 Carry out the same setting on both sides ...

Page 36: ...ight side and vice versa after adjusting both removable axles The adjustment must now be checked or carried out again to ensure the wheels can be switched 6 8 4 Installing distance sleeves for rear wheels If new side parts are fitted on a wheelchair side rests arm rests clothes guard or mudguard the gap between the rear wheels must be increased by attaching additional distance sleeves Likewise dis...

Page 37: ...the tube must lie right round the tyre with no creases 7 Starting close to the valve push the tyre wall over the edge of the rim using both hands When doing this check all the way round to ensure that the inner tube is not trapped between the tyre and the rim 8 Inflate the tube to its maximum operating pressure Check that no air is escaping from the tyre 6 8 7 Replacing a solid tire Removing a sol...

Page 38: ...parking brake function is only guaranteed if the tyre has the corresponding inflation pressure 1 Check the tyre pressure in the rear wheels and correct if necessary 2 Slightly loosen bolt A of the brake holder 3 Change the position of the brake assembly as described in chapter 6 9 1 Installing the parking brake page 38 4 Tighten the bolt A IMPORTANT The force to apply the parking brake must be 60 ...

Page 39: ...cates in the correct hole Optionally antitippers can be mounted with pre attached transit wheels M shown in graphic Transit wheels require a pre drilled antitipper tube Antitipper tubes with pre attached transit wheels can be orderd from Invacare WARNING Risk of tilting When choosing antitippers with transit wheels make sure to have them installed on both sides of the wheelchair To remove the anti...

Page 40: ...t with the spring clip E For cane holder option 3 Remove the screw F from the backrest cover then replace it together with the strap G C 13 Nm The cane holder can also be repositioned on the tube Function control The tipper aid cane holder may not touch the floor if the wheelchair is tipped backwards 1 If the tipper aid cane holder touches the floor remove it and change the position of the spring ...

Page 41: ...talling the positioning belt Allen key 3 mm 1 Remove the two bolts A and washers B 2 Position the adapter plate C against the seat aligning the hole with the first frame hole and the groove with second frame hole If necessary reposition the clamping part of the parking brake WARNING Risk of injury due to incorrect installation Make sure that the parking brakes are positioned correctly to ensure th...

Page 42: ...Notes ...

Page 43: ...Notes ...

Page 44: ...acare ie Italia Invacare Mecc San s r l Via dei Pini 62 I 36016 Thiene VI Tel 39 0445 38 00 59 Fax 39 0445 38 00 34 italia invacare com www invacare it Nederland Invacare BV Galvanistraat 14 3 NL 6716 AE Ede Tel 31 0 318 695 757 Fax 31 0 318 695 758 nederland invacare com www invacare nl New Zealand Invacare New Zealand Ltd 4 Westfield Place Mt Wellington 1060 New Zealand Phone 0800 468 222 Fax 08...