2-1
CHAPTER 2
Operation of the 990-HB
This chapter describes components, assemblies, and the user interface of the
KVAL 990-HB Door
Hanging System.
The content is geared to help operators understand the basic operation of the
990-HB. Included are instructions to calibrate the machine and run a door.
Chapter 2 at a Glance
Operator’s Tour ............................................................................................ 2-2
About the 990-HB ...................................................................................... 2-3
In-Feed Section: ......................................................................................... 2-3
Hinge Carriage ........................................................................................... 2-4
Six Shooter System .................................................................................... 2-5
About the Six Shooter Assembly ............................................................... 2-8
Driver Assembly ........................................................................................ 2-8
About the Electrical Panels ...................................................................... 2-13
Description of the Six Light Panel .......................................................... 2-14
About Sensors .......................................................................................... 2-15
About Motion of Servo Motors: X,Y, Z, and W
...................................... 2-16
Quick Start
..................................................................................................... 2-17
Powering Operations for the 990-HB
............................................................ 2-19
How to Power Up the 990-HB ................................................................. 2-19
Home the 990-HB .................................................................................... 2-20
How to Power Down the 990-HB ............................................................ 2-20
Emergency Shutdown and Recovery ....................................................... 2-21
To Resume Normal Operation after an E-Stop ........................................ 2-21
Safety Hooks ............................................................................................ 2-21
Description of User Interface Screens
........................................................... 2-22
Screen Selection Menu Map .................................................................... 2-22
Machine Feed Back
................................................................................. 2-23
Controlling Access to User Screens ......................................................... 2-23
Main Screen
............................................................................................. 2-24
About the Setup Screens ................................................................................ 2-28
About the Machine Calibration Screen .................................................... 2-28
About the Setup Hinges 1-3 Screens
....................................................... 2-30
About the Pre-Drill Screen
...................................................................... 2-32
About the Lock Plate Screen
................................................................... 2-33
About Manual Operation
............................................................................... 2-35
Diagnostic Screen
.......................................................................................... 2-39
Summary of Contents for 990-HB
Page 4: ...KVAL 990 HB Operation Manual ...
Page 25: ...Safety Sign Off Sheet 1 17 KVAL 990 HB Operation Service Manual ...
Page 26: ...Safety Sign Off Sheet 1 18 KVAL 990 HB Operation Service Manual ...
Page 66: ...Diagnostic Screen 2 40 KVAL 990 HB Operation Service Manual ...
Page 84: ...Calibration of the Back Section 3 18 KVAL 990 HB Operation Service Manual ...
Page 88: ...System IT Administration 4 4 KVAL 990 HB Operation Service Manual ...