Kval 994-X Operation And Service Manual Download

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Overview of the 994-X Door Hanging System

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KVAL 994-X Operation/Service Manual

About the Six Shooter

The 6- Six-Shooter screw gun will attach 3-1/2" X 3-1/2" hinges to the door and jamb, # 9 X 3/4"
long flat head screws are automatically sorted and fed, six at a time, to the screw gun. The opera-
tor manually places the hinge onto the magnetic indexing fixture and then rolls and pivots the Six
Shooter into an "H" block at each hinge location to attach the hinges. Pressing the 'Reset' switch
then raises the Six Shooter and feeds a set of six screws for the attachment of the next hinge.

The Six Shooter, which is supported on ball bearing equipped steel wheels and is mounted on an
overhead track. The track and the Six Shooter are precisely aligned to ensure the hinge is properly
position into the pocket at each hinge location.

Available Options

For detailed information about available options, please contact our KVAL Sales and Service
department.

Option

Title

Description

Option A

Six Shooter Gun for 3-1/2'' X 3-1/2''

To attach 3-1/2" X 3-1/2" hinges to the door and jamb, No. 9 by 3/4"
long flat head screws are automatically sorted and fed, six at a time, to
the screw gun. Operator manually places the hinge onto the magnetic
indexing fixture and then rolls and pivots the Six Shooter into an "H"
block at each hinge location to attach the hinges. Pressing the 'Reset'
switch then raises the Six Shooter and feeds a set of six screws for the
attachment of the next hinge.



NOTE: Requires Option D: Pre-Drill System for Six Shooter.



The Six Shooter, which is supported on ball bearing equipped steel
wheels, is mounted on an overhead track that is precisely aligned to
ensure the hinge is properly position into the pocket at each hinge
location.

Option
AC:

Metal Door Sensing Proximity
Switch

Allows operator to do the edge prep on a steel door without acciden-
tally doing a face bore into the door.

Option BC

Ball Catch Drills

Drill assemblies are mounted onto the lock boring section for drilling
left hand and right hand doors for drive-in ball catches. When selected
the proper drill automatically pivots in to drill into the top of the door.
Note, minimum door width for drilling is 18".

Option CH

Corner Square Chisels

Corner Square Option adds automatic corner squaring to the hinge
routing sequence in both the door and jamb. Option includes two
chisel mounting blocks per head, each one containing two chisels. As
one chisel is operating, the inactive chisel is in the reveal between the
door and jamb. For instance, when you are squaring the upper right
corner in the jamb, the lower right chisel will be in the reveal. When
the lower right chisel is squaring the lower right corner in the door, the
upper right chisels in the reveal. Although two chisels are paired
together in one mounting block, each one is independently calibrated
for vertical and horizontal travel as well as depth.

Option CR

Counter Rotating Routers

The standard 994X relies on automatic chip-out blocks clamped
between door and jamb to protect the door face and jamb edges from
chipping during hinge routing. This option eliminates the chip-out
blocks by adding four extra routers to the hinge detailing section with
left hand rotation. As hinge pockets are routed, the left hand rotating
routing tool is used to minimize chipping of the door face or jamb
edge.