Overview of the 994-X Door Hanging System
KVAL 994-X Operation/Service Manual
1-4
Option E
Two-Stage Drilling
Allows changeover for two different face bore sizes with a selection
on the control panel.
Customer to specify 1-1/2” or 1-5/8” for dead bolt face bore when
ordering. Standard lock boring bit is 2/1/8".
Option IL
Door Hand Indicator Light
Light will be mounted on the out-feed end of the 990-F4 that can be
seen by the 700-C Assembly Table operator. The light will be on when
the door in the 994-X is being machined as a right hand door and off
for a left hand door.
Option K
Eight-Shooter Screw Gun for 4" X
4" Hinge
To attach 4" X 4" hinges to the door and jamb, No. 10 by 3/4" long flat
head screws are automatically sorted and fed, eight (8) at a time, to the
screw gun. Operator manually places the hinge onto the magnetic
indexing fixture and then rolls and pivots the Eight Shooter into an
"H" block at each hinge location to attach the hinges. Pressing the
'Reset' switch then raises the Eight Shooter and feeds a set of eight (8)
screws for the attachment of the next hinge.
Option O
Door Blow-Off System
Air blow-off tube cleans dust and chips from top of door as it feeds out
of the 994-X.
Option N
Weatherstrip Retaining Brackets
Isolates Weather Strips during the routing process. A protective bar
across top of H block keeps the strip up and away from the routers.
Option SB
Servo Backsection with Corner
Squaring
The 994-X system combines very high quality hardware detailing,
with high speed productivity. Unique features include computer con-
trolled ball screw movements for all router and chisels, complete with
square lock face plates. Backsection will have the ability to machine a
face plate at both "0" and "3" degree. Operator can select widths from
1" to 1-1/4" wide and up to 2-3/4" in length.
Option R1
Zero & Three Degree Hinge Rout-
ing
Price includes PLC logic and controls to allow front hinge routing sec-
tion to rout on either a 0 degree or 3 degree angle.
Hinges will be flush mounted when installed on doors with either
square edge or 3 degree bevel on hinge side
Option UH
Top Hinge Dimension Different for
6'-8" and 8'-0" Door
In-feed door and jamb stops will be movable. Door stop will be cylin-
der actuated.
NOTE: Specifications for hinge locations must be provided in order to
prepare quotation.
Option W
Hinge Stops for 6'8", 7'0" & 8'0"
Doors
This option is limited to certain hinge pocket locations. Hinge location
specifications need to be submitted in order to determine if they can be
accommodated with the 994-X.
Option Z
Screw-Changing Hopper for Six
Shooter
Screw-changing hopper for changing screw colors.
Option Z1
Quick-Change Hopper for Eight
Shooter
Screw changing hopper for 8-Shooter allows for rapid change of
screw colors.
Quick Change Knuckle Hinge
Switch located on the 8-shooter hinge applicator which provides the
ability to switch from a standard (narrow barrel) knuckle hinge to a
wide spring-knuckle hinge. Changeover time between knuckle sizes is
1 second.
Option
Title
Description
Summary of Contents for 994-X
Page 4: ...KVAL 994 X Operation Service Manual ...
Page 31: ...Safety Sign Off Sheet 1 21 KVAL 994 X Operation Service Manual ...
Page 32: ...Safety Sign Off Sheet KVAL 994 X Operation Service Manual 1 22 ...
Page 110: ...Calibration of the Back Section KVAL 994 X Operation Service Manual 3 22 ...
Page 114: ...System IT Administration KVAL 994 X Operation Service Manual 4 4 ...
Page 144: ...Collet Torque Values KVAL 994 X Operation Service Manual 5 30 ...
Page 180: ...Symptoms and Possible Causes KVAL 994 X Operation Service Manual 6 36 ...
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