Overview of the 994-X Door Hanging System
KVAL 994-X Operation Manual
1-4
Option
BC
Ball Catch Drills
Drill assemblies are mounted onto the lock boring section
for drilling left hand and right hand doors for drive-in ball
catches. When selected the proper drill automatically piv
-
ots in to drill into the top of the door. Note, minimum door
width for drilling is 18".
Option
CH
Corner Square Chisels
Corner Square Option adds automatic corner squaring to
the hinge routing sequence in both the door and jamb.
Option includes two chisel mounting blocks per head,
each one containing two chisels. As one chisel is operat
-
ing, the inactive chisel is in the reveal between the door
and jamb. For instance, when you are squaring the upper
right corner in the jamb, the lower right chisel will be in
the reveal. When the lower right chisel is squaring the
lower right corner in the door, the upper right chisels in
the reveal. Although two chisels are paired together in
one mounting block, each one is independently cali
-
brated for vertical and horizontal travel as well as depth.
Option
CR
Counter Rotating Routers
The standard 994X relies on automatic chip-out blocks
clamped between door and jamb to protect the door face
and jamb edges from chipping during hinge routing. This
option eliminates the chip-out blocks by adding four extra
routers to the hinge detailing section with left hand rota
-
tion. As hinge pockets are routed, the left hand rotating
routing tool is used to minimize chipping of the door face
or jamb edge.
Option E
Two-Stage Drilling
Allows changeover for two different face bore sizes with a
selection on the control panel.
Customer to specify 1-1/2” or 1-5/8” for dead bolt face
bore when ordering. Standard lock boring bit is 2/1/8".
Option IL Door Hand Indicator Light
Light will be mounted on the out-feed end of the 990-F4
that can be seen by the 700-C Assembly Table operator.
The light will be on when the door in the 994-X is being
machined as a right hand door and off for a left hand
door.
Option K Eight-Shooter Screw Gun for
4" X 4" Hinge
To attach 4" X 4" hinges to the door and jamb, No. 10 by
3/4" long flat head screws are automatically sorted and
fed, eight (8) at a time, to the screw gun. Operator manu
-
ally places the hinge onto the magnetic indexing fixture
and then rolls and pivots the Eight Shooter into an "H"
block at each hinge location to attach the hinges. Press
-
ing the 'Reset' switch then raises the Eight Shooter and
feeds a set of eight (8) screws for the attachment of the
next hinge.
Option O Door Blow-Off System
Air blow-off tube cleans dust and chips from top of door
as it feeds out of the 994-X.
Option N Weatherstrip Retaining
Brackets
Isolates Weather Strips during the routing process. A protective bar
across top of H block keeps the strip up and away from the routers.
Option Title
Description
Summary of Contents for 994-X
Page 4: ...KVAL 994 X Operation Manual ...
Page 82: ...Calibration of the Back Section KVAL 994 X Operation Manual 3 22 ...
Page 124: ...KVAL 994 X Operation Manual 4 42 ...
Page 128: ...Index Kval 994 X ...
Page 129: ......
