Kverneland PL-100, Operating Manual

Page 1: ...kk730912TOC fm 8 02 Operating Manual Model PL RL No KK730912 GB ...

Page 2: ...kk730912TOC fm 2 8 02 ...

Page 3: ...ystem 15 9 2 Shear bolt 17 10 0 Disc coulter 19 10 1 Disc coulter for auto reset beam 19 10 2 Disc coulter for shearbolt beam 19 11 0 Skim equipment 21 11 1 Manure skimmer 21 11 2 Trashboard 21 12 0 Landside knives furrow openers 23 13 0 Checking and adjustment of the plough 25 13 1 Checking 25 13 2 Adjustment of the plough 29 14 0 Transport 31 15 0 Headland driving 33 15 1 Headland driving 35 16 ...

Page 4: ...re after sales service or the supply of spare parts please contact your local Kverneland dealer All Kverneland products are developed and tested in co operation with farmers and institutions with the purpose to secure the most optimal function and safety in operation For your safety we ask you to read through this operator s manual before you begin to use the equipment Good luck Kverneland Klepp A...

Page 5: ...ant after the first hours in use Important Safety Recommendations All mounted reversible ploughs On large fully mounted reversible ploughs it is recommended to replace the cross shaft after approx 1000 km of transport operation This is for safety reasons in the unlikely event a failure should occur Hydraulic system The hydraulic system is working under high pressure and is therefore potentially da...

Page 6: ...d die Seriennummer angegeben werden Die Plakette befindet sich am Drehwerk Debefigura el codigocompleto del modelo yel numero de serie para evitar errores al pedir las piezas de recambio y al hacer consultas tecnicas La placa de identificacion esta situada en el cabezal Maschine no __________ Delivery year __________ GB F D E NO KG MADE IN NORWAY BY KVERNELAND KLEPP AS N 4355 KVERNALAND NORWAY GB ...

Page 7: ... unless it is properly supported Do not stand between tractor and implement while it is being raised When parking the tractor always lower the implement The tractor s lower link arms should be stabilised before driving on a public road so that the plough and tractor lower link arms do not touch the tyres during transport The implement must not be used for other purposes than those it is constructe...

Page 8: ...ing Always read the instruction manual 2 Danger Do not stand between tractor and implement 3 Use the parking support 4 Danger Reversible plough 5 Crush danger Keep clear 6 Crush danger Keep clear 7 Sharp point Keep clear 8 Crush danger Keep clear 9 All nutsshouldbetightenedafter somehours of use ...

Page 9: ... skimmers Trashboards Disc coulters Landside knives Furrow opener for tractors with wide tyres First furrow hydraulic adjustment Packomat integral soil packer different widths of rollers front and rear equipment Model Inter body clear Under beam clear Number of furrows Beam type Frame size mm Furrow width cm Packo mat S Packo mat C Weight kg 1 PL 100 PL 100 OL 100 70 75 6 3 3 7 4 3 8 5 3 Auto 150x...

Page 10: ...PLRL_gb_tekniske_spesifikasjoner fm 10 8 02 Fig 1 A B C D E F ...

Page 11: ...atically align parallel with the landside when the plough is turned from one side to another All body and leg assemblies are fastened by means of M24 bolts F to the main frame thereby allowing the furrow width to be varied from 14 to 20 35 50 cm The on land version can be used for both in furrow and on land operation This is achieved by operating the special 3 stage first furrow adjusting cylinder...

Page 12: ...gb_PLRL_traktor fm 12 8 02 Fig 2 Fig 3 Fig 4 A ...

Page 13: ...al on both sides Front end tractor weights are usually required For in furrow operation the rear tractor wheel setting between inside faces of tyres should be from 110 to 160 cm When using a 4WD tractor it is most important that wheel distance in front is not less than that of the rear wheel setting If the distance in front is less than the rear there will be a width variation on the first furrow ...

Page 14: ...gb_loftevende_steinutloser fm 14 8 02 Fig 5 Fig 6 Fig 7 Fig 8 Fig 9 Fig 10 F 1 1 2 3 4 5 5 4 E H I G F G I H A ...

Page 15: ...gh and can be removed Assemble in reverse order The spring is tightened by means of the two bolts E and F Screw in the bolt E halfway Then turn bolt F so that the clearance I between the drawbar and the inner side of the leg section is 1 2 mm fig 7 Finally bolt E fig 6 is adjusted until the distance between J and K is 70 cm fig 9 This dimension is marked on the side of the long spanner fig 10 With...

Page 16: ...gb_loftevende_skjaerbolt fm 16 8 02 Fig 11 C A B ...

Page 17: ...ear bolt protected beam assembly A M20 IMPORTANT Bolt B has M30 and right hand threads Bolt C has M30 and left hand threads Tightening torque for shear bolt A 545 600 Nm 55 5 61 kpm Tightening torque for bolt B and C 883 932 Nm 90 95 kpm NB Only use original shear bolts ...

Page 18: ...PGRG_gb_rullekniv fm 18 8 02 Fig 12 Fig 13 Fig 14 Fig 15 Fig 16 T X U X T 2 3 D D 1 3 D 5 cm 1 4 cm A B U X B A C U ...

Page 19: ...s shown i fig 16 To adjust the working depth bolt A fig 16 is loosened and the arm B is raised up or down against the serrated boss mounted to the arm C The distance between the coulter and the landside can be adjusted by loosening bolt U The cranked arm C is then moved to the appropriate working position and bolt U tightened The disc distance should be 1 4 cm fig 14 10 2 Disc coulter for shearbol...

Page 20: ...gb_loftevende_skumutstyr fm 20 8 02 Fig 17 Fig 18 Fig 19 Fig 20 Fig 21 A B A W X Y Z V ...

Page 21: ... it is advantageous to turn the plough to a half way position For ploughs with shearbolt beam The skimmer is mounted to the plough as shown in fig 20 After loosening the bolt V the depth of the skimmers can be adjusted by means of the bolt Z and Y right and left respectively and sideways by bolt W 11 2 Trashboard The trashboard fig 21 should be placed with the front edge close to the mouldboard th...

Page 22: ...gb_loftevende_landsidekniv fm 22 8 02 Fig 22 Fig 23 Fig 24 Fig 25 A B ...

Page 23: ...ractors having extra wide tyres fig 23 NB If you use a furrow opener the front furrow width has to be adjusted to that of the original width to ensure correct matching of all furrows look at chapter 7 0 Tractor Fig 24 shows an optional share knife which is fitted under the reversible point with two longer bolts The share knife has almost the same function as the disc coulter When the rotational la...

Page 24: ...gb_semivende_klargjoring_innstilling fm 24 8 02 Fig 26 Fig 27 C ...

Page 25: ... Checking The paint on the mouldboards trashboards and manure skimmers should be removed by using a scraper or paint remover Mouldboard extensions can be delivered as extras and should be mounted as shown in fig 26 Fig 27 A2 A1 B2 B1 Adjustment is made by the stays on the rear of the mouldboards ...

Page 26: ...gb_semivende_klargjoring_innstilling fm 26 8 02 Fig 28 Fig 29 Fig 30 Fig 31 A B F Master Slave ...

Page 27: ...gb_semivende_klargjoring_innstilling fm 8 02 27 Fig 32 Fig 33 Fig 34 Fig 35 N 90º ...

Page 28: ...gb_semivende_klargjoring_innstilling fm 28 8 02 Fig 36 D ...

Page 29: ... rear of the plough the working depth is regulated with the depth wheel The adjustment is carried out separately for right and left hand by means of the stop screw N fig 34 NB Adjust the left and right hand side equally The furrow width can be adjusted by means of the hydraulic Vari Width system from 14 to 20 The Vari Width system uses two hydraulic cylinders that work as a master and slave operat...

Page 30: ...gb_semivende_transport fm 30 8 02 Fig 37 Fig 38 Fig 39 ...

Page 31: ...nders to swing the plough sideways This will steer the wheels and aid manoeuvrability Always park the plough by lowering the stabiliser as shown in fig 39 and opening the lock valves The plough should always be parked in its working right or left hand position NB Maximum transport speed is 25 km t NB Never transport the plough with the parking stands in a lowered position When driving on a public ...

Page 32: ...gb_semivende_vendeteig fm 32 8 02 Fig 40 Fig 41 Fig 42 ...

Page 33: ... shown in fig 44 When the tractor is pointing in the direction for driving into the furrow the plough is rotated to its ploughing position 5 Lower the first part of the plough by lowering the tractor s link arms Then lower the middle section by means of the wheel cylinders on the wheel carriage fig 43 Activating the joystick foot pedal will then lower the rear plough section For a smooth entry wit...

Page 34: ...gb_semivende_vendeteig fm 34 8 02 Fig 44 ...

Page 35: ...fm 8 02 35 15 1 Headland driving Fig 44 shows the procedure of driving on the headland The width of the headland depends on the length of the plough and the tractors turning capacity and can therefore vary from approx 15 20m ...

Page 36: ...PLRL_gb_vedlikehold fm 36 8 02 Fig 45 S S S S S S S S S S ...

Page 37: ... been completed the plough must be cleaned and lubricated with Tectyl or acid free grease Maintenance All nuts and bolts must always be firmly tightened This is very important after the first hours in use The wearing parts of the plough should be kept in good condition and not too much worn since this will affect the ploughing quality The pneumatic pressure of the tyres should be adjusted accordin...

Page 38: ...gb_semivende_joystick fm 38 8 02 Fig 47 Fig 48 B A A ...

Page 39: ...ht button A the rear part of the plough will be hydraulically raised via the special hydraulic top link 3 When moving the hydraulic lever and pressing the left button B the Vari Width system master slave will change the ploughing width 14 20 This system should be mounted in a logical way so that it is easy to use Raising the rear part Pull the handle and the plough is raised then push the green bu...

Page 40: ...gb_PLRL_koplingsskjema fm 40 8 02 Fig 49 ...

Page 41: ...k foot pedal system Fig 50 shows the turnover system in right hand position with the changeover valve for the supporting cylinder The changeover valve is shown in four phases for turning the plough from the right to the left side Fig 50 Phase 1 Ploughing right hand side Phase 1 and 2 Phase 3 Phase 4 5 and 6 Tractor Plough ...

Page 42: ...gb_org_reserv fm 42 8 02 Fig 51 Reversible point Share Mouldboard Shinpiece Saddle ...

Page 43: ...t genuine Kverneland parts WARNING Warranty is not valid If non genuine spare parts are used Parts are heated or welded Kverneland reserves the right to make changes in design and specification or to add new features without obligation on implements purchased before or after such changes are made ...

Page 44: ... 9 0 M 12 11 5 12 5 14 0 15 0 M14 18 5 20 0 22 0 24 0 M16 28 5 31 0 34 0 37 5 M20 55 5 61 0 65 5 73 0 M24 95 0 105 0 115 5 127 0 Bolt diam Tigthening torque Nm El galvanized bolts 10 9 12 9 M8 M10 64 0 69 0 78 5 88 0 M12 113 0 122 5 137 0 147 0 M14 181 5 196 0 216 0 235 5 M16 279 5 304 0 333 5 368 0 M20 544 5 598 5 652 0 716 0 M24 932 0 1030 0 1133 0 1246 0 ...