KW Hydraulik SSBZ, Operating Manual

Page 1: ...5 Sonneberg e mail info kw hydraulik de Germany Internet www kw hydraulik de SSBZ SSBZ SSBZ SSBZ Operating manual for contact rail machining centre SSBZ The contact rail machining centre SSBZ is used...

Page 2: ...BZ consists of a basic device and different tools It is responsible for its easy handling and universal employability The appliance can be equipped by an easy changing of the tools at the basic device...

Page 3: ...he punch see in capture 5 Never bow over the tool between a working process insertion It is only allowed to use the contact rail machining centre and its tools for its working aims It is only allowed...

Page 4: ...at the appliance at every time servicing maintenance The appliance has to be checked for its perfect condition indication biannual in regular intervals the user has to lay it down according to the wo...

Page 5: ...weight 51 kg hydraulic oil Shell Naturelle HF E 15 permissible working temperature 20 C to 40 C relative air humidity 0 to 100 bending tools Maximum bending angle 100 working material Al Cu 120 x 12 m...

Page 6: ...raulical connection The contact rail machining centre SSBZ is delivered ready for operating from the KW Hydraulik GmbH Connect it with the fast coupling and a high pressure hose to a suitable hydrauli...

Page 7: ...t together the dust protecting caps 4 2 electrical connection By using a hydraulic pump the common plug for remote control and optoelectronic sensor has to be plugged in the remote control socket of t...

Page 8: ...eight scale picture 1 picture 3 adjusting the height of the working device Indication Adjust the wanted height always by turning the hand wheel in the clock s direction Otherwise the showed worth coul...

Page 9: ...long to the front direction as you press the button of the remote control The piston stays in its position by releasing the button The piston moves to its starting position by a short touch of the bu...

Page 10: ...e read the paragraphs of the tools 5 1 bending tool The bending tool picture 6 is used to bend contact rails of aluminium and copper up to 120 x 12 mm The maximum bending angle is 100 at a bending rad...

Page 11: ...ction of the piston bar until the latch stops and held it Attention Pull the latch Put the bending die in the guiding way from above After that put the contact rail in and adjust the height of the wor...

Page 12: ...ng angle at the optoelectronic sensor picture 9 But you have to take care that the angle mark white scale 0 30 45 60 90 is adjusted to the right strength of the material red scale 5 8 10 12 mm picture...

Page 13: ...picture 10 picture 10 re bending tool Therefor you have to replace the bending punch with the re bending punch The bending die stays is the SSBZ As well the put in as the put out of the re bending pun...

Page 14: ...1 consist of hole punch and die reception The punch insert consist of a die and a hole punch picture 12 The hole punch picture 13 is equipped with a centring spike which allows a faster and exact pos...

Page 15: ...he button The die has to be put in the reception and tied up with the side screw Take care that the die is in the right position The not has to be behind see picture 13 The height data of the punch an...

Page 16: ...of working with the punching tool 2 picture 15 like the punching tool 1 In addition it is good for punching lamina rails The punching tool 2 is a little bit different to the punching tool 1 At the fro...

Page 17: ...nching tool for 15 mm strength of the material We offers you also a punching tool for punching aluminium and copper up to 15 mm It looks nearly like the punching tool 1 The using is almost the same as...

Page 18: ...the two parts above have to agree Then put both blades together from above into the guide picture 1 After that please push the blade on the piston bar until the latch bolt is locked Attention Pull th...

Page 19: ...rmany Internet www kw hydraulik de SSBZ SSBZ SSBZ SSBZ Now the appliance is ready The dismantling of the tool is in a reversed turn You should use cutting spray for the increase of the lifetime of the...

Page 20: ...e the lay on of the basic device For the wanted pawning you have to look in the schedule for the right copulation of the plates Copulation of plates pawning 10 0 mm 8 0 mm 6 0 mm 5 0 mm 12 00 10 00 x...

Page 21: ...setting cheeks are on different sides Now lay the contact rail into the working group like in picture 3 and adjust the height of the working group with the hand wheel that the contact rail is in a mid...

Page 22: ...r at the pump o Check the pump see in the operating manual of the pump o You can not adjust enough the height adjustment o Air in the hydraulic system of the height adjustment o Air the hydraulic syst...

Page 23: ...ng can reach the appliance You have to install followed labels for the transportation Not throw down Not throw top 8 Guarantee service We take a guarantee of a faultless condition for our contact rail...

Page 24: ...k GmbH Tel 03675 42198 0 K ppelsdorfer Str 132 Fax 03675 42198 11 D 96515 Sonneberg e mail info kw hydraulik de Germany Internet www kw hydraulik de SSBZ SSBZ SSBZ SSBZ 9 Drawings for assembling pictu...

Page 25: ...e 25 KW Hydraulik GmbH Tel 03675 42198 0 K ppelsdorfer Str 132 Fax 03675 42198 11 D 96515 Sonneberg e mail info kw hydraulik de Germany Internet www kw hydraulik de SSBZ SSBZ SSBZ SSBZ picture 21 fron...

Page 26: ...KW Hydraulik GmbH Tel 03675 42198 0 K ppelsdorfer Str 132 Fax 03675 42198 11 D 96515 Sonneberg e mail info kw hydraulik de Germany Internet www kw hydraulik de SSBZ SSBZ SSBZ SSBZ picture 22 sight fr...

Page 27: ...Seite 27 KW Hydraulik GmbH Tel 03675 42198 0 K ppelsdorfer Str 132 Fax 03675 42198 11 D 96515 Sonneberg e mail info kw hydraulik de Germany Internet www kw hydraulik de SSBZ SSBZ SSBZ SSBZ picture 23...

Page 28: ...eite 28 KW Hydraulik GmbH Tel 03675 42198 0 K ppelsdorfer Str 132 Fax 03675 42198 11 D 96515 Sonneberg e mail info kw hydraulik de Germany Internet www kw hydraulik de SSBZ SSBZ SSBZ SSBZ picture 24 r...

Page 29: ...75 42198 0 K ppelsdorfer Str 132 Fax 03675 42198 11 D 96515 Sonneberg e mail info kw hydraulik de Germany Internet www kw hydraulik de SSBZ SSBZ SSBZ SSBZ picture 25 punching tool 1 and punching tool...

Page 30: ...Seite 30 KW Hydraulik GmbH Tel 03675 42198 0 K ppelsdorfer Str 132 Fax 03675 42198 11 D 96515 Sonneberg e mail info kw hydraulik de Germany Internet www kw hydraulik de SSBZ SSBZ SSBZ SSBZ picture 26...

Page 31: ...Seite 31 KW Hydraulik GmbH Tel 03675 42198 0 K ppelsdorfer Str 132 Fax 03675 42198 11 D 96515 Sonneberg e mail info kw hydraulik de Germany Internet www kw hydraulik de SSBZ SSBZ SSBZ SSBZ picture 27...

Page 32: ...Seite 32 KW Hydraulik GmbH Tel 03675 42198 0 K ppelsdorfer Str 132 Fax 03675 42198 11 D 96515 Sonneberg e mail info kw hydraulik de Germany Internet www kw hydraulik de SSBZ SSBZ SSBZ SSBZ picture 28...

Page 33: ...1 right plate 20 1 left plate 21 1 protecting plate 22 1 bridge 26 1 hydraulic cylinder 27 1 screw pump 28 1 hydraulic cylinder 29 1 hydraulic pipe 31 2 handle grip 32 1 hand wheel D 100 33 1 fixing...

Page 34: ...ame 1 1 bending die 2 1 bending punch R8 3 1 latch bolt special equipment 1 bending punch R 5 1 bending punch R12 re bending punch pos quantity name 2 1 re bending punch 3 1 latch bolt punching tool 1...

Page 35: ...e feather 35 2 cylinder pin 36 4 cylinder screw 37 1 worm pin 38 1 pressure feather 39 1 cylinder pin 40 1 worm pin accessories for the punching tool 2 also available pos quantity Name 20 hole puncher...

Page 36: ...n folgenden Norm en oder normativen Dokument en bereinstimmt to which this declaration relates is in conformity with the following standard s or other normative document s auquel cette d claration se...