KWM Gutterman 5 IRONMAN, Manual

Page 1: ...5 6 IRONMAN COMBO CONVERSION KWM Gutterman Inc ...

Page 2: ... This section will direct you in converting your combo machine from a 6 to 5 machine KWM Gutterman Inc SECTION 2 6 To 5 Conversion ...

Page 3: ...te electrical power source by unplugging the machine Remove Tool Kit which is located behind stored guillotine The tool kit consists of a flat head screwdriver a 5 32 a 3 16 and a 5 16 allen wrench and a 1 2 9 16 Wrench KWM Gutterman Inc ...

Page 4: ...STEP 1 REMOVE COVERS KWM Gutterman Inc Remove the lids that are fastened with quarter turn screws with the flat head screw driver that is supplied to you in your conversion tool bag ...

Page 5: ...Remove 6 guillotine from the machine by loosening the four bolts that mount the guillotine to the frame as shown in the picture with the wrench supplied in your conversion kit Set guillotine aside once removed KWM Gutterman Inc ...

Page 6: ...STEP 3 MOVE BEAD ASSEMBLY Loosen the two bolts that are marked in the picture and slide the bead assembly down to the 5 position The positions are marked for 5 and 6 for easy placement KWM Gutterman Inc ...

Page 7: ...STEP 4 REMOVE BACK BELL ROLLER Remove back bell roller using the bolt holding the center shaft in place Set the back bell roller aside KWM Gutterman Inc ...

Page 8: ...ews with the 5 32 allen wrench supplied in your conversion kit Remove roller from the shaft and turn 180 as shown in the pictures and place it back on the shaft aligning the threaded holes in the shaft Retighten the two red flush head cap screws KWM Gutterman Inc FAILURE TO ALIGN ROLLER PROPERLY WILL CAUSE DAMAGE ...

Page 9: ...STEP 5 MOVE BACK GUIDE BAR Loosen the five bolts on the back guide bar and move it toward the skate as close as possible Retighten the 5 bolts KWM Gutterman Inc ...

Page 10: ...STEP 7 RE INSTALL BACK BELL WHEEL Re install the back bell wheel into the new position labeled 5 KWM Gutterman Inc ...

Page 11: ...e of the machine and install it on the frame with the four bolts used before to remove the 6 guillotine The guillotine is factory set and should not be adjusted Store the 6 guillotine on the side of the machine where the 5 guillotine originally was KWM Gutterman Inc ...

Page 12: ...ng rollers that extend between 5 and 6 position To change pull the adjusting pin up at each skate roller until the pin disengages from skate shaft Move the forming roller to the 5 position and push the adjusting pin back into place Repeat this process for all 13 backside skate forming rollers KWM Gutterman Inc ...

Page 13: ...collars used as stops on the entrance guide shaft to locate each entrance guide shoe for the 5 and 6 position To position the guides from 6 to 5 loosen the silver collars on the shoes and slide the shoes against the inner most collars on the shaft KWM Gutterman Inc ...

Page 14: ...Move the three face box roller assemblies by pulling the quick release pin located at the top of each face box station Drop the face roller down to the 5 position and re install the pin completely through the hole KWM Gutterman Inc ...

Page 15: ... 12 MOVE LIP BOX ASSEMBLY Loosen the two bolts at the exit and entrance of the machine as shown in the pictures Move the lip box down and in on the box mounts Retighten the same four bolts KWM Gutterman Inc ...

Page 16: ...E BOX ROLLER BAR ASSEMBLY Remove the two red screws on the top of the box as marked in the pictures Make sure to remove the assembly exactly as shown in the pictures Place this assembly to the side for now KWM Gutterman Inc ...

Page 17: ... There are six quick release pins at the bottom of the lip box Remove the pin and move the bottom portion of the outside roller up to the 5 position in each station Replace the quick release pin back through the hole KWM Gutterman Inc ...

Page 18: ...STEP 15 INSTALL 5 INSIDE ROLLER BAR ASSEMBLY Remove the assembly from above the gear box and install as shown in the pictures Retighten the two red screws from before KWM Gutterman Inc ...

Page 19: ...STEP 16 STORE THE 5 ROLLER BAR ASSEMBLY Store the 6 roller bar assembly from where the 5 assembly was located KWM Gutterman Inc ...

Page 20: ...STEP 17 RE INSTALL THE COVERS Re install the covers you replaced in step 1 with the quarter turn screws KWM Gutterman Inc ...

Page 21: ...IGHT BASE PLATE Rotate the upright to access the bolts on the face side Loosen the four bolts as shown in the picture two on both sides Slide the base plate to the 5 position Retighten the four bolts KWM Gutterman Inc ...

Page 22: ...icture Pull the pin from the spool shaft and change the position to 5 and reinsert the pin Remove the spool from the upright and change your coil to your 11 3 4 or 11 7 8 material Reinstall the spool back on the upright and reinsert the pin back in the upright KWM Gutterman Inc ...

Page 23: ...M Gutterman Inc CONGRATULATIONS YOU HAVE SUCCESSFULLY CONVERTED YOUR COMBO FROM 6 TO 5 REMEMBER TO VIEW SECTION 1 FOR CONVERSION OF 5 TO 6 FEEL FREE TO CONTACT KWM GUTTERMAN FOR ANY QUESTIONS YOU MAY HAVE ...