KYMCO Compagno 50i, Owner'S Manual

Page 1: ... as dry glass or leaves do not come in contact with the exhaust system when parking your scooter To avoid damage from the scooter s electronic fuel injection system do not remove or install the battery when the ignition switch is at the ON position The petrol could be caused the effects of deterioration from non use or extended storage of the vehicle that would cause the non start situation Servic...

Page 2: ... scooter has been designed to be used on the road 50i Compagno Read this manual carefully The NOTE symbol indicates key information about a procedure or to clarify an operation The SAFETY ALERT symbol with the exclamation point in the triangle meansATTENTION BEALERT YOUR SAFETYCAN BEAFFECTED Failure to follow instructions associated with a WARNING symbol could result in severe injury or death to t...

Page 3: ...tion Number VIN and Engine Serial Number in the boxes above for future reference to assist you in ordering parts from your authorized KYMCO dealer or for reference in case the vehicle is stolen 2 ENGINE SERIAL NUMBER ESN 1 VEHICLE IDENTIFICATION NUMBER VIN 1 2 2 ...

Page 4: ...l Recommendation 14 Seat 15 SECTION 3 OPERATION 16 18 Pre ride Inspection 16 Starting the Engine 17 SECTION 4 MAINTENANCE 19 33 Maintenance Schedule 20 22 Engine Oil 23 Engine Oil Replacement 24 Transmission Fluid Change 26 Air Filter Element Change 27 Throttle Operation 27 Spark Plug 28 Brake Fluid Level Inspection 29 Brake Lever Adjusters 30 Battery Fuse 32 Tires 33 How to adjust clock 34 EMISSI...

Page 5: ...ally designed for your vehicle and manufactured to meet KYMCO s demanding standards Keep this owner s manual aboard your scooter at all times so that you can refer to it whenever you need information This manual should be considered a permanent part of the scooter and should remain with the scooter when it is sold All information illustrations photographs and specifications contained in this manua...

Page 6: ...ur own skill at all times Knowing these limits and staying within them will help you to avoid accidents For safe riding it s important to inspect your scooter before every ride and perform all recommended maintenance Never exceed load limits and only use accessories that have been approved by KYMCO for this scooter Keep your scooter in safe condition Do not forget to perform an entire safety inspe...

Page 7: ...s to keep your hands warm and help prevent blisters cuts burns and bruises A motorcycle or scooter riding suit or jacket that has been designed for comfort as well as protection Bright colored and reflective clothing can help make you more noticeable in traffic Be sure to avoid loose clothes that could get caught on any part of your scooter Wear gloves Clothes should be fit properly not too tight ...

Page 8: ...y Use extreme caution when selecting and installing the accessories for your scooter No modifications KYMCO strongly advises you against removing any original equipment or modifying your scooter in any way that would change its design or operation WARNING WARNING WARNING WARNING WARNING Improper accessories or modifications can make your scooter unsafe and can lead to an accident Never modify your...

Page 9: ...ngine Number 11 Helmet Buckle Headlamp 1 Front Left Turn Signal Lamp 2 Rear Left Turn Signal Lamp 3 Rear Brake Lever 4 5 NOTE Your scooter may differ slightly in appearance from the images in this manual 1 10 Vehicle Identification Number VIN Fuel Filler Cap 2 4 3 5 11 6 8 7 10 9 ...

Page 10: ...m the images in this manual Ignition Switch 16 14 17 18 Oil Filler Cap Dipstick 15 Front Brake Lever 19 Muffler 20 Rear Passenger Footpeg 17 15 12 13 16 19 18 21 14 20 21 Center Stand Front Luggage Hook Middle Luggage Hook Front Right Turn Signal Lamp Rear Right Turn Signal Lamp 13 12 ...

Page 11: ...7 LOCATION OF PARTS CONTROLS NOTE Your scooter may differ slightly in appearance from the images in this manual 24 Left HandleBar Switch Right Handlebar Switch 24 23 Instruments 22 23 22 ...

Page 12: ... all the way to the left push down and turn the key to the position and remove the key All electrical circuits are off Position With the ignition key at the position the engine is running push the key in and turn it counterclockwise from to the position With the ignition key in the position the engine is not running turn the counterclockwise from the to the position Pull up on the back portion of ...

Page 13: ...is facing the pin Turn clockwise and then the security shutter should be opened The keys have a unique code that is stamped on the tab supplied with the keys This code is not stamped on the scooter and is not recorded in the vehicle s basic documentation for security reasons Since this code is required if you need replacement keys record this important code in the box provided on the inside rear c...

Page 14: ...aneously at the TRIP mode then the figure reset automatically MODE ADJ Speedometer Indicates the road speed in K PH kilometers per hour Turn Signal Indicator Light Flashes when either turn signal is being used High Beam Indicator Light This light is illuminated when the headlight high beam is on Clock Fuel refill indicator This indicator lights when the fuel tank is near empty to alert the rider t...

Page 15: ...the indicator go out automatically NOTE The CELP indicator lights momentarily when the scooter is turned ON before the engine is running Oil service indicator Lights when the scooter has reached the oil service interval mileage The indicator also lights when the ignition is turned ON but should go out once the engine is running 8 Battery voltage too low warning Indicator While user starting the en...

Page 16: ... starter button is pressed Left handlebar switch Turn signal switch Use the turn signal indicator to signal to other traffic your intention to turn or change lanes The turn signal light on the dash will flash to alert the rider that the switch is engaged for turning to the left for turning to the right To cancel the turn signal press the switch in when it is in the center position Press the horn b...

Page 17: ...ll Apply the rear brake only by squeezing the left hand brake lever gently towards the grip The brake light will illuminate when the lever is squeezed 4 4 Apply the front brake only by squeezing the right hand brake lever gently towards the grip The brake light will illuminate when the lever is squeezed Rear brake lever left handlebar Front brake lever right handlebar Dimmer switch ...

Page 18: ...from spark plug and exhaust component damaged After refueling be sure to close the filler cap securely Fuel level inspection Refilling Fuel tank filler Fuel recommendation To add fuel to your scooter follow this procedure Use the ignition key to unlock the cap Turn the key clockwise to the position The fuel filler cap will open automatically Fill the fuel Close the filler cap after filling the fue...

Page 19: ...nning push the key in and turn it counterclockwise from to the position With the ignition key in the position the engine is not running turn the counterclockwise from the to the position Pull up on the back portion of the seat to lift it up Helmet Buckles To use the helmet buckles open the seat and hook your helmet s fastener ring to the buckles and close the seat securely 7 7 To unlock the seat ...

Page 20: ...illed Always perform a pre ride inspection before every ride and correct any problems Engine oil level Add engine oil if required page 23 Check for leaks Fuel level Fill fuel tank when necessary page 14 Check for leaks Front and rear brakes Check operation make sure there is no brake fluid leakage page 29 Tires Check condition and inflation pressure page 33 Throttle Check for smooth operation and ...

Page 21: ...do not operate the starter motor for more than five seconds at a time If the scooter fails to start immediately check the fuel level and the battery condition and allow the starter motor to cool before attempting to start the engine again Place your scooter on its center stand and put the side stand up 1 Insert the ignition key and rotate the ignition switch to ON 2 ...

Page 22: ...re can cause serious engine damage Squeeze the left rear brake lever 3 With the throttle closed press the starter button Release the starter button as soon as the engine starts 4 Keep the throttle closed while warming up the engine 5 Keep the engine to warm up fully before riding 6 ...

Page 23: ...ance schedule Consult your KYMCO dealer for recommendations applicable to your individual needs and use NOTE Always follow the inspection and maintenance recommendations and schedules in this Owner s Manual WARNING If your scooter tips over or becomes involved in a crash be sure your KYMCO dealer inspects all major parts even if you are able to make some repairs Improperly maintaining this scooter...

Page 24: ...irements Compagno 50i Should be serviced by your KYMCO dealer unless you have the proper tools service data and are technically qualified Concerning about the safety we recommend these items be serviced only by your KYMCO dealer KYMCO recommends that your KYMCO dealer road test your scooter after each periodic maintenance service is completed Maintenance schedule legend see page 21 and 22 NOTE 1 A...

Page 25: ...GINE OIL STRAINER SCREEN ENGINE IDLE SPEED SECONDARY AIR SUPPLY SYSTEM WHICHEVER COMES FIRST NOTE C C C I I I THROTTLE OPERATION I AIR CLEANER R R ENGINE OIL R R R R CRANKCASE BREATHER C C C C C C FUEL LINE R R R SPARK PLUGS VALVE CLEARANCE A NOTE 2 NOTE 3 R R R R C R I NOTE 4 I I I A A A I I I I 27 28 27 23 DRIVE BELT I TRANSMISSION OIL R NOTE 5 R R R 26 ...

Page 26: ...E PAD WEAR BRAKE SYSTEM BRAKE LIGHT SWITCH NUTS BOLTS FASTENERS WHEELS TIRES STEERING BEARINGS I I I I I I I I I HEADLIGHTAIM CLUTCH SHOE WEAR BRAKE FLUID NOTE 6 I REFER TO PAGE I I R I I I I I I I I 30 24 18 12 6 3 6 6 5 4 4 2 3 1 8 0 6 0 2 11 9 7 5 3 1 0 3 I I I I I I I I I I I I I 29 33 CVT OUTTER C C C C C C ...

Page 27: ...w minutes 1 2 Stop the engine and put the scooter on its center stand on level ground CAUTION Running the engine with insufficient oil pressure can cause serious engine damage Check the engine oil level each day before riding your scooter The level must be maintained between the upper and lower level marks on the oil filler cap dipstick 10 0 10 20 30 40 C 0 0 20 40 60 80 100 F 0 20W 40 20W 50 15W ...

Page 28: ...l so the oil level touches the upper level mark on the dipstick Do not overfill 4 Reinstall the oil filler cap dipstick Check for oil leaks 5 WARNING The engine and related components can become very hot Be careful when inspecting the oil level that you won t burn yourself If needed let the engine and exhaust system cool before working in those areas NOTE Change the engine oil with the engine at n...

Page 29: ...t idle for 2 3 minutes 6 Stop the engine and check the oil level on the dipstick when the scooter is parked by the center stand on level ground 7 Adjust the oil level as required so the level reaches the upper mark on the dipstick Replace the dipstick and inspect for any leaks 8 CAUTION Running the engine with insufficient oil pressure can cause serious engine damage Remove the oil drain plug from...

Page 30: ... filler bolt then slowly rotate the rear wheel to drain the fluid 3 Fill the transmission with the recommend fluid to the capacity listed below 4 Transmission fluid type SAE 90 Transmission fluid capacity 0 11 US qt 0 1 L Install the transmission filler bolt and tighten it to the specified torque 5 Transmission fluid exchanging capacity 0 1 US qt 0 09 L ...

Page 31: ...eas CAUTION Using the wrong KYMCO air cleaner element or a non KYMCO air cleaner element which is not of equivalent quality may cause premature engine wear or performance problems Throttle operation Before each ride check for smooth throttle grip rotation from the fully open to the fully closed position at both full steering positions 1 Measure the throttle grip free play at the throttle grip flan...

Page 32: ...Under normal usage a spark plug s porcelain tip should be light brown or tan color If the spark plug porcelain tip is very white or glazed appearing then the spark plug has been operating too hot In such a situation you should replace the standard spark plug with a spark plug that has a colder heat range usually a higher number consult with your KYMCO dealer when selecting an alternate spark plug ...

Page 33: ...t or below the lower level mark LOWER check the brake pads for wear NOTE Other checks make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings WARNING Worn brake pads should be replaced immediately If the pads are not worn have your brake system inspected for leaks Do not ride your scooter unless the brakes are in perfect working order Brake fluid type DOT 4 ...

Page 34: ...r brake lever perch for minor free play adjustment 2 To perform free play adjustment outside of the range of the cable adjusters on the brake lever perches use the adjuster nut at the end of the brake cable where it connects to the brake arm 3 NOTE Before adjusting the free play with the brake arm adjuster nut turn the adjusters on the brake lever perches as far as they will turn in a clockwise di...

Page 35: ...wear indicator grooves in the front brake pads are no longer visible it is an indication that the brake pads are worn and require replacement 1 2 4 WARNING The brakes will wear quickly if the lever is continually applied during riding dragging the brake Consult your KYMCO dealer for braking system service 4 If the wear indicator grooves in the rear brake pads are no longer visible it is an indicat...

Page 36: ...aler immediately CAUTION Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed Fuse When frequent fuse failures occur it usually indicates a short circuit or an overload in the electrical system NOTE See your KYMCO dealer for electrical system diagnosis and repair WARNING Never use a fuse with a different rating from that specified Serious damage to the...

Page 37: ...ch as cuts or cracks Always use the proper size and type of tires as specified in this Owner s Manual Balance the wheel after tire installation Read this section of Owner s Manual carefully NOTE Check the tire inflation pressure and tire tread condition at the periods listed in the periodic maintenance schedule For maximum safety and good tire life the tire pressures should be inspected more often...

Page 38: ...k 1 2 Press and hold both the Mode button and Adjust button at the same time for more than two seconds The hour digits will be begin flashing indicating the clock time can be adjusted 3 To set the hour display press the ADJUST button until it displays the correct hour time 4 To change the minute display press the MODE button until the minute digits begin flashing 5 To set the minute display press ...

Page 39: ...n settings and exhaust system design This system also includes a catalyzer in the exhaust system Compagno 50i Exhaust Emission Control System The engine intake and exhaust systems of your scooter were designed to comply with federal state and local noise level requirements Do not modify the engine intake or exhaust components as doing so will affect compliance these noise level requirements Compag...

Page 40: ... size rear 90 90 10 Brake front Disk type Brake rear Hub type Chassis Ignition type Inductive i Battery 12V 7Ah Headlight 12V 35 35W Tail brakelight 12V LED Turn signal light Main Fuse 15A gnition coil 12V LED Position light 12V5W Electrical Type Displacement 49 9 cc 2 99 cu in Bore and stroke 1 52in X 1 76in 38 X 44 mm Compression ratio Cooled Starting system Electric starter Four stroke air cool...

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