KYMCO People S 250, Owner'S Manual

Page 1: ...Do not remove this Owner s Manual from the vehicle Read this manual carefully before operating the vehicle as it contains important safety information ...

Page 2: ...RNING This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm This Owner s Manual contains important information on the safety operation and maintenance of your KYMCO scooter Anyone who operates your scooter should carefully read and understand the contents of this manual before riding the scooter For your safety unders...

Page 3: ...dations 22 Tire Break in 23 Troubleshooting 23 Pre ride Inspection 24 33 Engine Oil Inspection 25 TABLE OF CONTENTS Coolant Level Inspection 26 Tire Inspection 26 27 Fuel Level Filler Cap 28 Brake Inspection 29 30 Steering Handlebar Inspection 31 Instrument Inspection 31 Horn Lights Inspection 32 Chassis Inspection 33 Starting the Engine 33 35 Riding Your Scooter 36 39 Parking Your Scooter 40 SECT...

Page 4: ...or your vehicle and manufactured to meet KYMCO s demanding standards Keep this Owner s Manual aboard your scooter at all times so that you can refer to it whenever you need information This manual should be considered a permanent part of the scooter and should remain with the scooter when it is sold All information illustrations photographs and specifications contained in this manual are based on ...

Page 5: ...ill at all times Know ing these limits and staying within them will help you avoid accidents SCOOTER SAFETY Keep your scooter in safe condition For safe riding it is important to inspect your scooter before every ride and perform all recommended maintenance Never exceed load limits and only use accessories that have been approved by KYMCO for this scooter Inspect your scooter before riding Do not ...

Page 6: ...lp pre vent blisters cuts burns and bruises A motorcycle or scooter riding suit or jacket that has been designed for comfort as well as protection Bright colored and reflective clothing can help make you more noticeable in traffic Be sure to avoid loose clothing that can get caught on any part of your scooter 1 Wear gloves and use both hands to grasp the handle bar when riding 2 Wear bright or ref...

Page 7: ...Improperly loading your scooter will affect its stability and han dling You should ride at reduced speeds when you are carrying a passenger or cargo Follow these guidelines whenever you carry a passenger or cargo Check that both tires are properly inflated To prevent loose items from creating a hazard make sure all cargo is securely tied down before you ride Place cargo weight as close to the cent...

Page 8: ...talled correctly Use extreme caution when selecting and installing the ac cessories for your scooter No modifications KYMCO strongly advises you against removing any original equipment or modifying your scooter in any way that would change its design or operation Improper accessories or modifications can make your scooter unsafe and can lead to an accident Never modify your scooter through the imp...

Page 9: ... Switch Starter Button 6 Exhaust Muffler 7 Main Stand 8 Coolant Reservoir NOTE Your scooter may differ slightly in appearance from the images in this manual SECTION 2 CONTROLS FEATURES Location of parts controls 2 2 2 2 2 1 1 1 1 1 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6 7 7 7 7 7 8 8 8 8 8 ...

Page 10: ...mages in this manual 1 Headlight HI LO beam Switch Passing Light Button Turn Signal Switch Horn Button 2 Fuel Filler Cap 3 Helmet Holder 4 Under seat Storage Compartment 5 Seat Lock 6 Center hook 7 Side Stand 8 Air Cleaner Assembly 5 5 5 5 5 6 6 6 6 6 7 7 7 7 7 8 8 8 8 8 3 3 3 3 3 4 4 4 4 4 2 2 2 2 2 1 1 1 1 1 ...

Page 11: ...nt Turn Signal 3 Front Brake Lever 4 Headlight 5 Rear Brake Lever 6 Left Front Turn Signal 7 Left Front Fork Front Brake 5 5 5 5 5 6 6 6 6 6 7 7 7 7 7 3 3 3 3 3 4 4 4 4 4 2 2 2 2 2 1 1 1 1 1 NOTE Your scooter may differ slightly in appearance from the images in this manual FRONT ...

Page 12: ... in the inside rear cover of this Owner s Manual 1 1 1 1 1 2 2 2 2 2 VEHICLE IDENTIFICATION NUMBERS You scooter had identification numbers stamped into the frame and engine cases during manufacture VIN Vehicle Identification Number or Frame Number To view the VIN 1 remove the cover on the frame cover by releasing its tab with a flat head screw driver ...

Page 13: ... re placement keys record this important code in the box provided on the inside rear cover of this Owner s Manual Ignition switch Steering lock CONTROLS FEATURES NOTE Your scooter s keys may differ slightly in appearance from the images in this manual 1 1 1 1 1 ON In this position electrical power is connected to start and operate the engine the key cannot be removed 2 2 2 2 2 OFF In this position...

Page 14: ...1 1 1 1 The engine stop switch turns off the ignition stopping the en gine The scooter s lights and horn still function To prevent damage to the starter motor do not operate the starter motor for more than five seconds at a time If the scooter fails to start immediately check the fuel level and the battery condition and allow the starter motor to cool before attempting to start the engine again Lo...

Page 15: ...ght switch is toggled to its down position the headlight s low beam is activated Passing light button PRESS DOWN 5 5 5 5 5 When downward pressure is applied to the passing light but ton the high beam is activated When pressure is released the low beam setting is restored This enables you to rapidly flick the headlight high beam on and off to signal other vehicles that you wish to pass 3 3 3 3 3 4 ...

Page 16: ...rn will only sound when the ignition is ON CONTROLS FEATURES 6 6 6 6 6 7 7 7 7 7 Side stand side stand safety switch Your People S 250 scooter has a side stand for temporary park ing The side stand 8 is equipped with a safety switch to prevent thescooter senginefromrunningifthesidestandisinthe DOWN position Before starting or riding the scooter flip the side stand up to start and operate the engin...

Page 17: ...ity may be severely affected Do not leave the ignition switch key under the seat CONTROLS FEATURES 9 9 9 9 9 Helmet hooks Your scooter has two helmet hooks AT so you can hang your helmet s outside of the under seat storage compartment With the seat up put the helmet s retaining ring onto the helmet hook Lower and press down on the seat to lock it and secure the hel met in place To remove the helme...

Page 18: ...n the foot pad of the main stand with your foot while pulling up and back on the rear rack This lifting motion will allow the scooter to rock back wards and up onto the main stand Power socket Your scooter is equipped with a SAE 12 VDC power socket AK intheunder seatstoragecompartment Toaccessthesocket unlock and open the seat see page 15 The power socket can be used to connect and power accessori...

Page 19: ...lometers per hour 6 6 6 6 6 Fuel Gauge Indicates the amount of gasoline in the fuel tank Refill the tank with unleaded gasoline before the needle reaches the E empty mark Best practice is to maintain the fuel level no lower than the one quarter mark above empty whenever possible Your People S 250 scooter is equipped with a multifunction meter and indicator set This set includes an analog speed ome...

Page 20: ...n AT AT AT AT AT Right Turn Signal Indicator Light Flashes when the right turn signals are being used 7 7 7 7 7 8 8 8 8 8 9 9 9 9 9 AT AT AT AT AT AK AK AK AK AK Coolant Temperature Warning Light Illuminates when the engine coolant temperature is too high AL AL AL AL AL Under Seat Compartment Indicator Light MET IN This light illuminates when the seat is open or is unlatched AM AM AM AM AM Oil Lev...

Page 21: ...h Following a cool down period of ten minutes verify that the warning light is off before riding your scooter Continuous use while the warning light is on may result in engine damage Do not run the engine is the low oil level indicator light is illuminated Add oil to the engine immediately Con tinuous use while the low oil level indicator light is on may result in severe engine damage Digital Cloc...

Page 22: ... press and hold the Adjustment Button 7 7 7 7 7 for two seconds 6 6 6 6 67 7 7 7 7 Trip meter reset While in the trip meter display press and hold the Mode Button 8 8 8 8 8 and the Adjustment Button 9 9 9 9 9 at the same time for two sec onds to reset the trip meter Adjusting the clock time While in the odometer mode press and hold the Mode Button AT AT AT AT AT and the Adjustment Button AK AK AK ...

Page 23: ...EATURES 4 4 4 4 4 Rear shock absorbers You can adjust the spring preload of your scooter s shock absorbers to match the load it will be carrying 1 Insert the rod tool from the tool kit into the preload collar on each shock absorber and rotate the collar to increase or decrease the spring preload 2 There are three settings on the spring preload collar The collar s center step 2 medium is the standa...

Page 24: ...s in the mating process of the engine and transmis sion components It is essential that some stress be placed on these components during break in to ensure that this mating process occurs Do not however apply excessive load on the scooter s drive line Avoid constant low speed Operating the engine at constant low speed light load can cause parts to glaze and not seat in properly Allow the engine to...

Page 25: ... to break in your tires could cause the tires to slip and could result in your losing control of the scooter Use extra care when riding on new tires Perform proper break in of the tires as described in this Owner s Manual and avoid hard acceleration hard cornering and hard braking for the first 100 miles 160 km OPERATION Troubleshooting It can be fustrating if your scooter fails to start or stops ...

Page 26: ...vel Fill fuel tank when necessary page 28 Check for leaks 5 Front and rear brakes Check operation making sure there is brake fluid in the fluid reservoirs Check the brake pad thickness pages 29 30 Performing pre ride inspections does not take the place of regular maintenance Follow the maintenance sched ule recommendations on pages 41 43 of this manual After one month of use or 200 miles 300 km of...

Page 27: ...level inspection or any other checks if the scooter s en gine has been recently operated The engine oil en gine case and muffler can become very hot creat ing a burn hazard 1 1 1 1 1 F L Recommended engine oil SAE 15W 40 SJ Type Oil quantity 1 2 qt 1 1 L total amount 0 95 qt 0 9 L oil change only 2 Reinsert the dip stick until the threaded part of the dip stick touches the engine case Do not threa...

Page 28: ...of this normal transference periodic inspection of the coolant reser voir is required If too little coolant is in the reservoir the cool ant level in the radiator may not be replenished as the engine cools Too much coolant in the reservoir may indicate a prob lem with the cooling system 1 Make sure the scooter is parked upright on its main stand Only use a 50 50 mixture of antifreeze and distilled...

Page 29: ... 5 5 5 5 5 5 5 5 5 5 4 Check for damage 6 blisters or cuts in the side wall or for significant flat spots 7 on the tires tread Replace the tire immediately if any damage of this type is present 6 6 6 6 6 6 6 6 6 6 7 7 7 7 7 The tires on your scooter must be replaced if they Leak air even at a slow rate Have any damage on the tread or side wall areas Are damaged by the intrusion of objects such as ...

Page 30: ...ter resulting in poor drivability Gasoline is highly flammable and explosive You can be burned or seriously injured while handling fuel Stop the engine and keep heat sparks and flame away Refuel only outdoors Clean up fuel spills immediately 2 Rotate the cap 3 counterclockwise to access the fuel filler 3 Add fuel per the recommendations listed here 4 Replace the fuel filler cap 3 and secure it to ...

Page 31: ...ic system automatically compensates for the wear There are no adjustments to perform but fluid level and pad wear must be inspected periodically to make sure the brakes will function properly The system must also be inspected for fluid leaks Leaks can cause the system to lose pressure and not function To prevent damage to the brake system only use DOT 4 brake fluid from a sealed container Never al...

Page 32: ...the hydraulic system automatically compensates for the wear The brake fluid level must be inspected at the same time you inspect the brake pads for wear If the wear indicator grooves in the brake pads are no longer visible it is an indication that the brake pads are worn and require replacement Consult your KYMCO dealer for any brake related service Prolonged and repetitive use of the vehicle s hy...

Page 33: ...ndlebars for damage and make sure the steering s side to side and up and down movement is smooth OPERATION PRI Instrument inspection Before you begin your ride make sure the scooter s instru ments are functioning 1 Does the speedometer 1 needle move as the scooter moves 2 Do the indicator lights 3 turn signal and high beam for example function 3 Verify that the low engine oil level indicator light...

Page 34: ...ulbs or elec trical system repair should there be any malfunctions 4 Turn the ignition switch to ON and press the horn button 4 to make sure the horn sounds OPERATION 1 Turn on the ignition switch to see if the headlight 1 and the tail light 2 are illuminated Check the lenses for dirt or damage 2 Squeeze each brake lever to make sure the brake lamp in the tail light 2 illuminates 3 Operate the tur...

Page 35: ...the front brake right lever have pressure and lock the wheels when you squeeze them Mirrors Adjust the mirrors while seated on the scooter BEFORE you begin riding License plate Make sure your license plate is securely mounted and your registration is current Reflectors Look to make sure all of the safety reflectors are still mounted to your scooter Replace any missing or dam aged reflectors Lubric...

Page 36: ...TE The rear brake must be held for the starter motor to engage the engine It is normal for the stop light to be illuminated during starting OPERATION Starting the engine To start your scooter using the electric starter motor follow this procedure 1 Unlock the steering with the ignition switch key and turn the ignition switch to the ON position NOTE Before starting check the engine oil and fuel lev...

Page 37: ...om 1 8 to 1 4 open to help the engine start NOTE If the scooter has not been ridden for a long pe riod of time it may be hard to start Add fresh fuel and press the starter button several times in succession to try to start the engine If the scooter does not start con tact your KYMCO dealer as your scooter may need to have its fuel system cleaned and adjusted 4 Allow a cold engine to warm up for 2 ...

Page 38: ...ith the exhaust sys tem when riding idling or parking your scooter 1 Make sure the throttle is closed and the rear brake 1 is engaged before moving the scooter off the main stand You and your passenger should always wear appropriate safety apparel such as a helmet eye protection gloves andotherprotectiveclothingeachtimeyouridethescooter Never wear any items that will adversely affect your safety K...

Page 39: ...th the throttle grip Rotating the grip towards you 3 3 3 3 3 will increase the scooter s speed Rotating the grip away from you 4 4 4 4 4 will decrease the scooter s speed In hot weather the engine could overheat if it idles for a long period of time Very slow speed traffic could also cause the scooter to overheat To promote engine lon gevity permit the engine to cool in these situations Avoid sudd...

Page 40: ...ooter during the first 600 miles 1 000 km of operation Keep the road speed below 25 MPH 40 KPH during this break in period Use the scooter s turn signals to signal your intention to merge into traffic Always scan around you and check the rear view mirrors so you are aware of other traffic Use caution as you merge into traffic keeping to the right until you match the pace of the traffic Avoid using...

Page 41: ... in advance to alert other traffic of your intentions Scan for other vehicles around you turn your head and use the scooter s mirrors Slowly move to the right side of the road Close the throttle apply the brake smoothly as the brake light will warn vehicles behind you that you are braking 11 When you stop the scooter press the center of the turn signal indicator switch to cancel the signal flashin...

Page 42: ... Turn the handlebars to the left and rotate the ignition key in the igni tion switch to the position 1 to lock the steering OPERATION Parking your scooter Use the following procedure and suggestions when parking your scooter 1 Place the scooter on level ground 2 Stand on the left side of the scooter and grasp the handle bar with your left hand while grasping the side of the rear rack with your rig...

Page 43: ...Consult your KYMCO dealer for recommendations applicable to your individual needs and use NOTE Always follow the inspection and maintenance rec ommendations and schedules in this Owner s Manual When performing maintenance on your scooter you may need to start the engine Running your scooter s engine indoors or in a garage can be hazardous Ex haust gas contains carbon monoxide a gas that is col orl...

Page 44: ...iced by your KYMCO dealer unless you have the proper tools service data and are technically qualified In the interest of safety we recommend these items be serviced only by your KYMCO dealer KYMCO USA recommends that your KYMCO dealer road test your scooter after each periodic maintenance service is completed Maintenance Schedule Notes see page 43 1 At higher odometer readings repeat at the freque...

Page 45: ...ant R 26 Spark plug C I C R C I R 50 Valve clearance A A A A Dealer Carburetor I I I I Dealer Drive belt I Dealer Air cleaner C I R I R I R 49 Battery I I I I I I I PRI 51 Fuel filter R Dealer Brake system I I I I I I I PRI 29 53 Tires I I I I I I I PRI 26 44 Bolts nuts T I I T I I T PRI 33 Maintenance Schedule People S 250 MAINTENANCE I INSPECT AND CLEAN ADJUST LUBRICATE OR REPLACE IF NECESSARY C...

Page 46: ...Read this section of Owner s Manual carefully Failure to perform a reasonable break in of the tires could cause tire slippage and loss of control Use extra care when riding on new tires as the grip will be limited Perform proper break in of the tires as set forth in the break in recommendation section of this manual Avoid hard acceleration hard cornering and hard braking for the first 100 miles 16...

Page 47: ... you handle oil on a frequent basis Thoroughly wash your hands with soap and water as soon as possible after handling used oil Engine oil replacement Engine oil quality is the primary factor affecting engine longev ity Change your scooter s engine oil as specified in the main tenance schedule see page 42 43 NOTE Always dispose of used engine oil in a environ mentally responsible manner You should ...

Page 48: ...lb ft 25 N m 4 Remove the oil filler dipstick 4 from the right crankcase cover 5 Add engine oil through the oil filler dipstick hole 4 4 4 4 4 1 1 1 1 1 2 Remove the oil filter screen cap and remove the oil filter screen 2 and spring 3 from the bottom of the crank case Clean the screen and reinstall it and the spring and tighten the cap securely 2 2 2 2 2 3 3 3 3 3 6 Wipe the dipstick off with a c...

Page 49: ...stick and tighten it securely Transmission fluid change 1 Place the scooter on its main stand 4 Remove the transmission fluid filler bolt from the filler hole 2 5 Add the exact specified fluid through the fluid filler hole Only fill the transmission so the fluid level stays below the filler hole opening 2 Place a suitable container drain pan under the transmis sion case on its left side Remove the...

Page 50: ... cleaner as sembly during operation causing air filter contamina tion and poor engine performance Fuel system inspection Idle Speed Check the fuel hoses and fittings for any signs of leakage 1 Check for leakage at the carburetor 2 Check for leakage from the fuel hoses clamps and joints 3 Check for leakage at the fuel filter 4 Check for leakage at the fuel tank Engine idle speed 1700 RPM 1 Adjust t...

Page 51: ...ir cleaner element which is not of equivalent quality may cause premature engine wear or performance problems 4 If lightly soiled clean the filter 4 with compressed air If very dirty or if the filter is at the replacement interval per the maintenance schedule discard the air cleaner element 5 Install the cleaned or new air cleaner element Use a KYMCO genuine air cleaner element or an equivalent ai...

Page 52: ... in color If the spark plug por celain tip is very white or glazed appearing then the spark plug has been operating too hot When this occurs you should replace the standard spark plug with a spark plug that has a colder heat range usually a higher number consult with your KYMCO dealer when selecting an alternate spark plug An improper spark plug may have an incorrect fit or heat range for your eng...

Page 53: ...e battery Your scooter s battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough force to kill or seri ously injure you Wear protective clothing and a face shield or have a qualified technician perform the battery maintenance Battery removal installation The battery is in a compartment below the scooter s seat To remove the bat...

Page 54: ...se 3 3 3 3 3 10A Radiator fan fuse 4 4 4 4 4 10A Headlight fuse 5 5 5 5 5 15A Spare fuses 10A 15A 30A MAINTENANCE NOTE Always keep the ignition switch OFF when servic ing the battery See your KYMCO dealer for diagnosing electrical system malfunctions and performing repairs 3 Remove the battery 4 Use a charger specifically designed for maintenance free batteries Using another type of battery charge...

Page 55: ... the electrical terminals are not contaminated by moisture dirt or corrosion that could affect their electrical integrity 3 When the cover is pulled back make sure the connectors tabs 3 are secured so the connectors will not separate during operation 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 Corrosion on electrical connectors can alter or dis rupt the electrical function of your scooter Use a quality dielectr...

Page 56: ... surfaces Nonspecific clean ers may contain harsh detergents or chemical solvents that could damage the metal paint or plastic on your scooter NOTE If your scooter is still warm from recent operation give the engine and exhaust system time to cool off be fore washing Avoid the use of high pressure water spray typical in coin operated car washes as this powerful spray can damage components on your ...

Page 57: ...wing it to run for several minutes 6 Test the brakes before riding the scooter Several applica tions of the brakes may be necessary to restore normal brak ing performance NOTE Due to water on the brake components braking efficiency may be temporarily impaired immediately after washing the scooter Anticipate longer stopping distances to avoid a possible accident Finishing touches After washing your...

Page 58: ... outdoors and wipe up any spills imme diately MAINTENANCE Removing road salt The salt used in some communities to prevent road icing can become very corrosive to your scooter Wash your scooter as soon as possible if it comes in contact with road salt or sea water 1 Clean the scooter using cool water see page 54 Do not use warm water as this will increase the corrosive effect of the salt 2 Dry the ...

Page 59: ...dry the scooter Wax all painted surfaces Coat the chrome or bare aluminum parts with rust inhibiting oil 6 Inflate the tires to their recommended pressures Place the scooter on blocks to raise both tires off the ground 7 Cover the scooter do not use plastic or other coated mate rials and store in an unheated area free of excessive mois ture with a minimum of daily temperature variation Do not stor...

Page 60: ...58 MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED NOTES ...

Page 61: ...59 MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED NOTES ...

Page 62: ... 251 cm3 15 32 cu in Bore and stroke 2 87in X 2 36 in 72 9 X 60 mm Compression ratio 10 6 1 Spark plug DPR6EA 9 Idle speed 1700 RPM Cooling system Liquid 50 50 coolant Starting system Electric starter motor Transmission Automatic CVT Chassis Tire size front 110 70 16 Tire size rear 140 70 16 Chassis material Steel Front suspension Telescopic forks Rear suspension Twin shock absorber Brake front Di...

Page 63: ...ction uses up a great deal of the normally unused fuel and other gases and changes a significant portion of the poisonous carbon monoxide into harm less carbon dioxide The Clean Air system does not use any energy from the engine and does not affect the scooter s performance 1 Fresh Air 2 Carburetor 3 Intake manifold 4 Vacuum hose 5 Air injection control valve 6 Air injection air cleaner 7 Reed val...

Page 64: ...xhaust components as doing so will affect compliance with these noise level requirements Please do not modify or change any KYMCO designed components that may alter the sound or emission level from your People S scooter EMISSION CONTROL WARRANTY INFORMATION KYMCO LIMITED WARRANTY NOISE EMISSIONS KYMCO USA Inc 5 Stan Perkins Road Spartanburg SC 29307 USA warrants that this vehicle was designed manu...

Page 65: ...63 KYMCO LIMITED WARRANTY ...

Page 66: ...Maintenance 41 Index 64 Instrument Inspection 31 Instruments 17 18 Keys 11 KYMCO Limited Scooter Warranty 63 Left hand Handlebar Switch 13 14 Load Limits Guidelines 5 Locations of Parts Controls 7 9 Main Stand 16 Maintenance Record 58 59 Maintenance Schedule 42 43 Manual Icon Legend inside of front cover Parking Your Scooter 40 Passenger Foot Rests 21 Power Socket 16 Pre ride Inspection 24 33 Rear...

Page 67: ...e Identification Number 2 and Engine Serial Number 3 in the boxes above for future reference to assist you in ordering parts from your authorized KYMCO dealer or for reference in case the vehicle is stolen Identification Numbers Record 1 IGNITION SWITCH KEY IDENTIFICATION NUMBER 2 VEHICLE IDENTIFICATION NUMBER VIN 3 ENGINE SERIAL NUMBER ESN NOTE Your scooter s keys may differ in appearance from th...

Page 68: ...5 Stan Perkins Road Spartanburg SC 29307 Telephone 888 235 3417 FAX 864 327 4745 Prepared April 2009 T300 BA50AC US A5 ...