KYMCO UXV 700i, Owner'S Manual

Page 1: ...KWANG YANG MOTOR CO LTD OFF ROAD...

Page 2: ...KWANG YANG MOTER CO LTD NO 35 Wan Hsing Street San Min District Kaohsiung Taiwan Republic Of China Telephone 886 7 3822526 Fax 886 7 3950021 Printed in Taiwan...

Page 3: ...P indication Dangerous Alert CAUTION POTENTIAL HAZARD Operating your UTV in areas with tall or loose vegetation WHAT CAN HAPPEN Combustible materials such as tall grass or reeds exposed to the exhaust...

Page 4: ...nly on your own alertness and familiarity with the UXV 700i but also the UXV mechanical condition A pre ride inspection before every outing and regular maintenance are essential The quality of each KY...

Page 5: ...TABLE OF CONTENTS...

Page 6: ...TABLE OF CONTENTS...

Page 7: ...TABLE OF CONTENTS...

Page 8: ...vehicle Keep this Owner s Manual with this vehicle at all times Failure to follow the warnings contained in this manual can result in serious injury or death Particularly important information is dis...

Page 9: ...r speeds Do not turn at intemperate speed Never operate on hills too steep for your abilities and cross the side of a hill Practice on smaller hills before attempting larger hills Always use proper pr...

Page 10: ...dirt or gravel one because you may not be able to avoid colliding with other vehicles Always avoid paved surfaces This vehicle isn t designed to be used on paved surfaces and may seriously affect han...

Page 11: ...Serial Number Locations This vehicle has 2 serial numbers The frame number and Engine serial number The frame number is located on the frame near right front wheel place Frame Number 4...

Page 12: ...Serial Number Locations The engine serial number is located on the right side of the engine crankcase Engine Serial Number 5...

Page 13: ...Right Glove Compartment Key Four keys come with this vehicle Keep the spare in the safe place Note Some models with just one type of key for the whole vehicle Ignition Switch Key 2PCS Fuel Cap Key Ri...

Page 14: ...Location Of Parts 1 3 2 1 4 5 6 1 Right Head Pillow 2 Right Seat 3 Right Tail Brake Light 4 Left Head Pillow 5 Left Seat 6 Left Tail Brake Light 7...

Page 15: ...Location Of Parts 2 07 Seat Belts 08 Cargo Bed 09 Headlights 10 Battery 11 Steering Wheel 12 Cab Frame 13 hands Bars 14 Bumper 15 Tool or Parts Box Under the operator s seat 7 10 8 9 11 13 12 14 8 15...

Page 16: ...Location Of Parts 3 16 Under Hood 17 Hands Bars 18 Fuel Tank Cap 19 Muffler Spark Arrester 20 Latch Handles 16 19 18 20 9 17...

Page 17: ...26 21 22 23 24 25 27 28 29 21 Right Glove Compartment 22 Auxiliary Outlet 23 Speedometer 24 Center Glove Compartment 25 Shifting The Automatic Transaxle 26 Ignition Switch 27 Steering Wheel 28 Brake P...

Page 18: ...Warning Labels Location 11 4 6 2 3 1 5...

Page 19: ...Warning Labels Location 12 8 7 11 13...

Page 20: ...Warning Labels Location 9 10 13 12...

Page 21: ...Warning Labels 1 14...

Page 22: ...Warning Labels 1 15...

Page 23: ...Warning Labels 1 16...

Page 24: ...Warning Labels 1 17...

Page 25: ...Warning Labels 2 18...

Page 26: ...Warning Labels 3 4 9 5 10 19...

Page 27: ...Warning Labels 6 20...

Page 28: ...Warning Labels 7 21 13...

Page 29: ...Warning Labels 11 8 22 12...

Page 30: ...ing Method 1 Turn the tank cap counterclockwise with hand to open the cap 2 Use only nonleaded gasoline 3 Turn the fuel tank cap clockwise to tighten it 4 Close the fuel tank cap in the reverse order...

Page 31: ...er Gear 2 High Gear 3 Neutral Gear 4 Reverse Gear 5 Parking Gear 6 High Beam Indicator Light 7 FI System Indicator Light 8 Lock Differential Lock Indicator Light 9 Battery Low Voltage Indicator Light...

Page 32: ...Features And Controls Instruments and Indicators 1 Speedometer 2 Km h or Mph 3 Clock 4 4WD 5 Fuel Gauge 6 ODO Meter 7 Adjust Button 8 Engine Tachometer 25 2 1 3 4 5 6 8 7...

Page 33: ...Features And Controls Operation Instruction for Multi meter 26 Button A MODE Button B SET...

Page 34: ...Features And Controls Operation Instruction for Multi meter Press and hold button A until 2 seconds over Shift the unit mph or km h Button A MODE 27...

Page 35: ...Features And Controls Operation Instruction for Multi meter Press and hold button B until 2 seconds over Shift function to ODO or TRIP 28 Button A SET...

Page 36: ...Features And Controls Operation Instruction for Multi meter Press and hold button A and B until 2 seconds over Simultaneously to reset to zero when at TRIP function 29 Button A MODE Button B SET...

Page 37: ...ures And Controls Operation Instruction for Multi meter Press and hold button A and B until 5 seconds over when at ODO function then you can see clock position is flash word 30 Button A MODE Button B...

Page 38: ...hen you seeing clock position is flash word You can start setting hour item Press button B adjust correct hours then Press button A you can see minute position is flash adjust correct minute Waiting f...

Page 39: ...iary Outlet The 12 volt receptacle has spade connections on the back that may be used to power an auxiliary light or other optional accessories or lights The connections are behind the console under t...

Page 40: ...f the seat base Push down firmly on the front of the pins are fully seated into the grommets Seat Belts Your UXV700i is equipped with lap shoulder seat belts for the operator and passenger The seat be...

Page 41: ...Features And Controls Pillows adjust If you want to adjusting your pillows Remove the three bolts and adjusting you need pillow position Tighten three bolts 34...

Page 42: ...e lever to the desired gear Do not attempt to shift gears with engine speed above idle or while the vehicle is moving Always place the transmission in gear with the parking brake locked whenever the v...

Page 43: ...e removed from the switch when it is in the OFF position ON Electrical circuits are on Electrical equipment can be used OFF Engine off All electrical circuits are off except Acc 12V START Electrical s...

Page 44: ...switch has 4 positions 1 Light off At this position light is turn off 2 Position light At this position light is turn off 3 LO Headlight Beam When you select this position low beam will illuminate 4...

Page 45: ...or normal riding on flat dry hard surfaces two wheels drive should be sufficient In situations when additional traction is necessary four wheel drive would be the desired choice To either engage or di...

Page 46: ...icator The vehicle is equipped with a lockable differential that allows the operator to choose between an open differential or a closed differential in low traction situations To lock the differential...

Page 47: ...the vehicle Throttle Pedal 2 Push the pedal down to increase engine speed Spring pressure returns the pedal to the rest position when released Always check that the throttle pedal returns normally be...

Page 48: ...rking Brake Release 3 To release the parking brake pull the release handle Spring pressure helps return the lever to the released position make sure the parking brake lever is functioning properly bef...

Page 49: ...bed To lift Push the cargo bed release lever to right side then slowly lift up cargo bed until it stop To lower Lower the cargo bed slowly to its original position and be sure the it is locked into p...

Page 50: ...Features And Controls Cargo Bed Open and close the tailgate 1 To open 1 Unlock the latches and then lower the tailgate Latch x2 1 Pull 43...

Page 51: ...Features And Controls Cargo Bed Open and close the tailgate 2 To close Place the tailgate in the original position and then hook the latches 44...

Page 52: ...Features And Controls Under Hood To Open Unhook the hood latches and 3 and then slowly tilt the hood up until it stops Latch x2 45...

Page 53: ...Features And Controls Under Hood To Close Lower the hood slowly to its original position and then hook the hood latches Latch x2 46...

Page 54: ...rmal wear Check for any imbedded stones or other foreign particles in tread 04 Front wheel Air pressure 0 7kgf cm 10psi 05 Rear wheel Air pressure 0 98kgf cm 14psi 06 Headlight other indicate light Ch...

Page 55: ...he transmission into gear 4 Check your surroundings and determine your path of travel 5 Release the parking brake 6 Keeping both hands on the steering wheel slowly depress the throttle with your right...

Page 56: ...exhaust gas leads to carbon monoxide poisoning asphyxiation and death WARNING 1 Wear the seat belts helmets and eye protections both operator and passenger 2 Set the parking brake 3 Put the gear shif...

Page 57: ...moothly Sometimes quick stops are inevitable so always be prepared Whether you re stopping quickly do this 1 Release the accelerator then press the foot brake pedal to apply the brake 2 If the wheels...

Page 58: ...low range set the parking brake and block the wheel on the downhill side Driving Downhill Always drive straight down the hill and always avoid hills sleeper than 15 1 Keep both hands on the wheel 2 Pr...

Page 59: ...aight uphill follow these precautions 1 Always travel straight uphill 2 Avoid steep hills 15 maximum 3 Keep both feet on the floor 4 Proceed at a steady rate of speed and throttle opening 15 maximum N...

Page 60: ...may lose traction due to floating 1 Physically check the depth and current of the water especially if you can not see the bottom Also check for boulders logs or any other hidden obstacles 2 Keep spee...

Page 61: ...hen operating in reverse 1 Back slowly 2 Apply the brakes lightly for stopping 3 Avoid turning at sharp angles 4 Always avoid backing downhill 5 Never open the throttle suddenly while backing 6 Always...

Page 62: ...re Exhaust Emission Control System The emissions from the exhaust of this vehicle are controlled by engine design including factory set fuel delivery and ignition KYMCO Exhaust Emission Control System...

Page 63: ...rester Your UXV 700i has a spark arrester The spark arrester be installed and functional when the vehicle operated on public lands Remove method remove 3 bolts Clean method Use the iron brush cleaning...

Page 64: ...he engine and remove the seat 4 Add fresh oil into the oil tank Make sure the engine oil at the specified level Add oil as necessary Check for leaks Oil quantity Engine oil Periodic oil change 2 4 L 2...

Page 65: ...e B Warm up the engine for several minutes and stop it C Check the oil level through the inspection window D The oil level should be between the maximum H and minimum L marks If the level is low add o...

Page 66: ...utes and stop it 3 Place a container under the engine 4 Remove the oil fill cap 1 and oil drain bolt 2 to drain the oil Be sure no foreign material enters the crankcase CAUTION When removing the oil f...

Page 67: ...Maintenance And Lubrication Skip steps E to I if the oil filter cartridge is not being replaced NOTE Remove the oil filter cartridge with an oil cartridge wrench remove lock oil filter cartridge 60...

Page 68: ...er cap 2 4 Install the rear gear box oil drain bolt 1 and then tighten it to the specified torque 5 Fill the rear gear box oil with recommended oil 6 Install the rear gear box oil filler cap 2 and the...

Page 69: ...1 and front gear box oil filler bolt 2 4 Install the front gear box oil drain bolt 1 and then tighten it to the specified torque 5 Fill the front gear box oil with recommended oil 6 Install the front...

Page 70: ...ction window POTENTIAL HAZARD Brake fluid contacting the skink or eyes WHAT CAN HAPPEN May cause irritation HOW TO AVOID THE HAZARD Avoid contacting brake fluid with the skin or eyes In case of contac...

Page 71: ...Maintenance And Lubrication Air Cleaner Remove the center cover fasteners Remove gear selector screw and center cover 64...

Page 72: ...Maintenance And Lubrication Air Cleaner Remove air cleaner cover Remove air filter element 65...

Page 73: ...Maintenance And Lubrication Air Cleaner Using high pressure air to clean air filter element Inspect the air filter element and replace it if damaged 66...

Page 74: ...t the negative terminal lead 1 from the battery first then disconnect the positive terminal lead 2 5 Remove the battery Battery installation 1 Install in the reverse order of removal 2 After installin...

Page 75: ...use box cap 4 Pull the old fuse out of the fuse holder 5 Push the new fuse in to the fuse holder 6 Close the fuse box cap and install seat To prevent accidental short circuiting turn off the main swit...

Page 76: ...e maximum and minimum marks 3 If the level is low remove the coolant reservoir cap and then add coolant or distilled water to raise it to the specified level FULL LOW 69 NOTE A permanent type of antif...

Page 77: ...wheel assembly Wheel Installation When reinstalling a wheel tighten the wheel nuts in a crisscross rather than a circular pattern Be sure the tapered a side of the wheel nuts 1 face the wheel rim 2 W...

Page 78: ...T CAN HAPPEN A wheel may come loose possibly leading to an accident HOW TO AVOID THE HAZARD Carefully follow the instructions in this Owner s Manual when installing WARNING The arrow mark on the tire...

Page 79: ...not attempt to diagnose such problems yourself Instead take the machine to a KYMCO dealer You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug...

Page 80: ...ol kit put down location at Right Glove Compartment The tool kit includes the following items 1 Hexagon wrench 2 Spark plug wrench 3 8 12 10 14 17 19 mm wrench 4 Screwdriver 5 Screwdriver handle 6 Too...

Page 81: ...GO BED LOAD DRY WEIGHT MAX WEIGHT CAPACITY ENGINE ENGINE TYPE CYLINDER ARRANGEMENT BOREx STROKE ACTUAL DISPLACEMENT COMPRESSION RATIO STARING SYSTEM LUBRICATION SYSTEM 113 in 2870 mm 10 5 1 ELECTRIC S...

Page 82: ...EAR GEAR BOX CAPICITY EXCHANGE TYPE AIR FILTER FUEL TYPE FUEL TANK CAPACITY THROTTLE BODY TYPE MANUFACTURER SPARK PLUG TYPE MANUFACTURER SPARK PLUG CLUTH TYPE 2 9L 2 4L 5W 30 UNLEADED GASOLINE PTA1 KY...

Page 83: ...RIAL PRESSURE FR RR BRAKES SYSTEM FRONT AND REAR UNIFIED TYPE FRONT DUAL DISC BRAKE TYPE REAR SINGLE DISC BRAKE OPERATION FOOT OPERATION SUSPENSION FRONT SUSPENSION DOUBLE A ARM REAR SUSPENSION DOUBLE...

Page 84: ...ELETRICAL IGNITION SYSTEM GENERATOR SYSTEM BATTERY TYPE BATTERY CAPACITY HAEDLIGHT TYPE BULB VOLTAGE WATTAGE X QUANTITY HAEDLIGHT 12V35 35W 2 REAR LIGHT 12V21 5W 2 BRAKE LIGHT 12V21 5W 2 POSITION LIG...

Page 85: ...Specifications MODEL UXV700 i OFF ROAD SPECIFIED FUSES MAIN FUSE 30A FAN MOTER IGNITION LIGHT DC12VPOWER FUEL SPARE 10A 15A 15A 15A 15A 15A 78...

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Page 89: ...Maintenance Record...

Page 90: ...Maintenance Record...

Page 91: ...Maintenance Record...

Page 92: ...Maintenance Record...

Page 93: ...KWANG YANG Motor Co Ltd First Edition JUN 2013 All rights reserved Any reproduction or unauthorized use without the written permission of KWANG YANG Motor Co Ltd is expressly prohibited T200 UBADAA US...