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2DA/2DB-1

1-6 Assembly and Disassembly

1-6-1 Precautions for assembly and disassembly .........................................................................................  1-6-1

(1) Precautions .....................................................................................................................................  1-6-1
(2) Running a maintenance item ..........................................................................................................  1-6-2

1-6-2 Paper feed section ...............................................................................................................................  1-6-3

(1) Detaching and refitting the separation pulley .................................................................................  1-6-3
(2) Detaching and refitting the forwarding pulley and paper feed pulley ..............................................  1-6-5
(3) Detaching and refitting the feed roller (20 ppm model only) ...........................................................  1-6-7
(4) Detaching and refitting the drawer separation pulley (20 ppm model only) ....................................  1-6-8
(5) Detaching and refitting the drawer forwarding pulley and drawer paper feed pulley

(20 ppm model only) .......................................................................................................................  1-6-9

(6) Detaching and refitting the paper conveying unit .........................................................................  1-6-11
(7) Detaching and refitting the bypass paper feed pulley and bypass separation pad ......................  1-6-13
(8) Detaching and refitting the registration left roller ..........................................................................  1-6-15
(9) Detaching and refitting the registration cleaner ............................................................................  1-6-15

(10) Adjustment after roller and clutch replacement ............................................................................  1-6-16

(10-1) Adjusting the leading edge registration of image printing ....................................................  1-6-16
(10-2) Adjusting the leading edge registration for memory image printing .....................................  1-6-17
(10-3) Adjusting the center line of image printing ...........................................................................  1-6-18
(10-4) Adjusting the trailing edge margin of image printing ............................................................  1-6-19
(10-5) Adjusting the margins for printing ........................................................................................  1-6-20
(10-6) Adjusting the amount of slack in the paper ..........................................................................  1-6-21

1-6-3 Optical section ....................................................................................................................................  1-6-22

(1) Detaching and refitting the exposure lamp ...................................................................................  1-6-22
(2) Detaching and refitting the scanner wires ....................................................................................  1-6-23

(2-1) Detaching the scanner wires ...............................................................................................  1-6-23
(2-2) Fitting the scanner wires ......................................................................................................  1-6-25

(3) Detaching and refitting the ISU (reference) ..................................................................................  1-6-28
(4) Detaching and refitting the laser scanner unit ..............................................................................  1-6-29
(5) Adjusting the longitudinal squareness (reference) .......................................................................  1-6-32
(6) Adjusting magnification of the scanner in the main scanning direction ........................................  1-6-33
(7) Adjusting magnification of the scanner in the auxiliary scanning direction ...................................  1-6-34
(8) Adjusting the scanner leading edge registration ...........................................................................  1-6-35
(9) Adjusting the scanner center line .................................................................................................  1-6-36

(10) Adjusting the margins for scanning an original on the contact glass ............................................  1-6-37

1-6-4 Drum section ....................................................................................................................................... 1-6-38

(1) Detaching and refitting the drum unit ............................................................................................  1-6-38
(2) Detaching and refitting the drum separation claws .......................................................................  1-6-39
(3) Detaching and refitting the main charger unit ...............................................................................  1-6-40

1-6-5 Developing section .............................................................................................................................. 1-6-41

(1) Detaching and refitting the developing unit ..................................................................................  1-6-41

1-6-6 Transfer section .................................................................................................................................. 1-6-42

(1) Detaching and refitting the transfer roller .....................................................................................  1-6-42

1-6-7 Fixing section ...................................................................................................................................... 1-6-43

(1) Detaching and refitting the fixing unit ...........................................................................................  1-6-43
(2) Detaching and refitting the press roller .........................................................................................  1-6-45
(3) Detaching and refitting the fixing heater M and S .........................................................................  1-6-46
(4) Detaching and refitting the heat roller separation claws ...............................................................  1-6-47
(5) Detaching and refitting the heat roller ...........................................................................................  1-6-48
(6) Detaching and refitting the fixing thermostat ................................................................................  1-6-49
(7) Detaching and refitting the fixing thermistor .................................................................................  1-6-49
(8) Adjusting the fixing unit height (adjusting lateral squareness) ......................................................  1-6-50

1-7 Requirements on PCB Replacement

1-7-1 Upgrading the firmware on the main PCB ............................................................................................  1-7-1
1-7-2 Upgrading the printer board firmware ..................................................................................................  1-7-2
1-7-3 Adjustment-free variable resisters (VR) ...............................................................................................  1-7-3
1-7-4 Remarks on engine PCB or main PCB replacement ...........................................................................  1-7-3

fineline6

Summary of Contents for CS-1650

Page 1: ...SERVICE MANUAL Published in Aug 04 2DA70941 Revision 1 CS 1650 2050 fineline6 ...

Page 2: ...n 1 3 35 1 3 11 Installing the scan system option 1 3 43 1 3 12 Installing the hard disk option 1 3 45 1 4 Maintenance Mode 1 4 1 Maintenance mode 1 4 1 1 Executing a maintenance item 1 4 1 2 Maintenance modes item list 1 4 2 3 Contents of maintenance mode items 1 4 5 1 4 2 Management mode 1 4 54 1 Using the management mode 1 4 54 2 Setting the job accounting 1 4 55 3 Copy default 1 4 56 4 Machine...

Page 3: ...ate 1 5 35 12 The drawer paper feed clutch does not operate 1 5 36 13 The cleaning lamp does not turn on 1 5 36 14 The exposure lamp does not turn on 1 5 36 15 The exposure lamp does not turn off 1 5 36 16 The fixing heater does not turn on C6000 1 5 36 17 The fixing heater does not turn off 1 5 36 18 Main charging is not performed 1 5 36 19 Transfer charging is not performed 1 5 37 20 No developi...

Page 4: ... Fitting the scanner wires 1 6 25 3 Detaching and refitting the ISU reference 1 6 28 4 Detaching and refitting the laser scanner unit 1 6 29 5 Adjusting the longitudinal squareness reference 1 6 32 6 Adjusting magnification of the scanner in the main scanning direction 1 6 33 7 Adjusting magnification of the scanner in the auxiliary scanning direction 1 6 34 8 Adjusting the scanner leading edge re...

Page 5: ...ns 2 1 17 2 1 8 Duplex section 2 1 18 1 Paper conveying operation in duplex copying 2 1 19 2 2 Electrical Parts Layout 2 2 1 Electrical parts layout 2 2 1 1 PCBs 2 2 1 2 Switches and sensors 2 2 2 3 Motors 2 2 4 4 Other electrical components 2 2 5 2 3 Operation of the PCBs 2 3 1 Power source PCB 2 3 1 2 3 2 Main PCB 2 3 4 2 3 3 Engine PCB 2 3 8 2 3 4 Printer board PCB 2 3 14 2 3 5 Operation unit P...

Page 6: ...feed Capacity Bypass 50 sheets A4 11 81 2 or less 25 sheets A3 B4 11 17 81 2 14 Paper ejection system In machine ejection face down Capacity 250 sheets 80 g m2 Continuous copying 1 999 sheets Photoconductor OPC drum diameter 30 mm Charging system Single positive corona charging Recording system Semiconductor laser Developing system Single component developing system Toner magnetism toner Toner rep...

Page 7: ...2DA 2DB 1 5 2 2 Paper misfeed detection conditions Figure 1 5 2 ESW FSSW RSW PFCL RM DUPPCSW DUPFCL BYPPFSOL PCSW DPTSW OSBSW OCM OFM DPFCL1 DFSW1 DFSW2 DPFCL2 DPFCL3 fineline6 ...

Page 8: ...f the drawer paper feed clutch 1 DPFCL1 2 turning on the clutch is then successively held off for 1 s and turned back on once but the switch again fails to turn on within 2780 ms The drawer feed switch 1 DFSW1 2 does not turn on within 2490 ms of the drawer paper feed clutch 2 DPFCL2 1 turn ing on the clutch is then successively held off for 1 s and turned back on once but the switch again fails t...

Page 9: ...PARTS LIST Published in Sept 04 2DA70951 Revision 1 CS 1650 2050 Includes DP 410 PF 410 JS 410 DF 410 fineline6 ...

Page 10: ...6 CONVEYING SECTION 12 FIG 7 PAPER FEED SECTION 14 FIG 8 BYPASS SECTION 16 FIG 9 EXIT SECTION 18 FIG 10 SCANNER SECTION 20 FIG 11 IMAGING UNIT 22 FIG 12 FUSER UNIT 24 FIG 13 DRIVING COOLING SECTION 26 FIG 14 ELECTRICAL COMPONENTS 28 FIG 15 OPERATION UNIT 30 FIG 16 OPTION I ORIGINAL HOLDER 32 FIG 17 OPTION II TOOL 34 INDEX 36 fineline6 ...

Page 11: ... 1650 2050 sm_04 pdf Copystar CS 1650 2050 sm_04 pdf Copystar CS 1650 2050 sm_04 pdf Copystar CS 1650 2050 sm_04 pdf Copystar CS 1650 2050 sm_04 pdf Copystar CS 1650 2050 sm_04 pdf Copystar CS 1650 2050 sm_04 pdf Copystar CS 1650 2050 sm_04 pdf ...

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