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9. Maintenance

 

 

The images below shows maintenance procedure for CDK-R as an example. 

Cleaning 

Check chips clogging in CVC and clean it up regularly. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inspection 

An adapter plate is designed and made thinly to keep wide acceptance for a 

gun access. Check if the plate has no bent. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check the inlet. 

Check for deformation. 

Summary of Contents for CVC5

Page 1: ...nd use our product correctly After reading this instruction manual be sure to keep it in a place where a person who uses or manages the equipment can check it at any time CVC5 Chip Collector CVC5 2 series Instruction Manual First Edition 2020 09 03 Revised Edition 2021 03 04 ...

Page 2: ...on Diagram 3 Parts List Chip Collector 4 Parts List Dust Box 5 Assembly Procedure 6 Cautions and Confirmation before the Operation 7 How to Dispose of Chips 8 Timing Chart 9 Maintenance 10 Troubleshooting 11 Supplement Contact 11 2 3 4 6 11 12 15 13 14 14 10 5 ...

Page 3: ...rming possibilities of injury due to handling error or occurrence of material damages This symbol indicates operations that should not be done This symbol indicates operation that should be done Recommended Air Pressure Pneumatic pressure in the range of 0 45 to 0 55 MPa to use Use beyond the range may cause malfunction Recommended Facility Check the usage environment before the installation Suppl...

Page 4: ...3 2 External Dimension Diagram for CDK R ...

Page 5: ...hip collector CVC5 BODY PO 001 SET 1 2 Adapter for K type CVC5 K ADPT 01 001 SET 1 3 Holder cover TCCR JF03 KHL SET 1 4 Vacuum assembly CD VAC2 SPN 1 5 AB2 set AB2 1 Option 6 AB2 adopter for K type AB2 K ADW SET 1 Option 7 AB2 hose set for K type AB2 KSG HOSE SET 1 Option ...

Page 6: ...5 4 Parts List Dust Box No Name Model QTY 1 Hose band 40 2 2 Hose 1m φ32 inner dia 1 3 Dust box SET DB 01 SET 1 ...

Page 7: ...bolt M5 16L x 2pcs referring to the figure below 2 Mount an adopter with accessory cap bolts and Washer M4 30L x 2pcs and M4 When installing the air blow unit use the bolt attached to the air blow unit accessory For details refer to the air blow unit manual ...

Page 8: ... Mount a chip collector with 3 point sems bolt M4 8L x 4pcs on the adopter 4 Attach hose and hose band to chip collector For the hose a standard 1 m hose comes included Cut it before use if it is too long ...

Page 9: ...st box hose and hose band For the hose a standard 1 m hose comes included Cut it before use if it is too long 6 Attach the holder cover For the hose a standard 1 m hose comes included Cut it before use if it is too long ...

Page 10: ...9 7 Attach the sir hose 8 Completion ...

Page 11: ...use the hose with it bent at an acute angle it may cause chip clogging or hose damage so please use it with an appropriate bend angle 100R or more 5 Although flame retardant materials have been used for the hose it will not be able to withstand extreme heat 6 If you use the hose with a length of more than 1m the product may not be able to demonstrate its proper performance due to lowering the suct...

Page 12: ...or the use conditions but for a general dress setting at φ16 polishing at 1500 N sec DB 01 will be full of chips after dressing about 1500 times for 1500 seconds If you use the machine with chips still built up in DB 01 without having been discharged it will cause poor suction Procedure 1 Remove the dust box 2 Dispose of the chips and assemble the dust box ...

Page 13: ...example Make adjustments as necessary referring to the above If you are using a hose that is 1 0 m or longer for the hose from CVC to the dust box adjust the CVC SOL suction time so that it is a fairly long time Gun pressure Dresser rotation ...

Page 14: ...edure for CDK R as an example Cleaning Check chips clogging in CVC and clean it up regularly Inspection An adapter plate is designed and made thinly to keep wide acceptance for a gun access Check if the plate has no bent Check the inlet Check for deformation ...

Page 15: ... to demonstrate its proper performance It may also cause a fault so use the hose with a moderate curvature R100 or less 4 Furthermore check that chips have not built up in the chip receiving section DB 01 11 Supplement Required specs for the solenoid valve One with a Cv value of 1 0 or more Recommended solenoid valve type SMC VP342 5G1 02A Diameter for the hose from the solenoid valve to the CVC φ...

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