Charging Issues:
20 Amp Regulated Alternator
The 20 amp regulated alternator system provides AC current through two output
leads to the regulator-rectifier. The regulator-rectifier converts the AC current to
DC, and regulates current to the battery. The charging rate will vary with engine
RPM and temperature.
1.Stator assembly (1) Figure 30.
2. Two YELLOW leads (2) from Stator.
3. RED DC output lead (3) from connector.
4. Connector (4).
5. Two YELLOW AC input leads (5).
6. Regulator-rectifier (6).
7. RED DC output lead (7) to connector
NOTE:
Stator (1), regulator-rectifier (6) and fly-wheel are NOT
INTERCHANGEABLE with any other charging system.
(Figure 30) (Figure 31)
Output Test
WHEN CHECKING THE ALTERNATOR COMPONENTS,
PERFORM THE TEST IN THE FOLLOWING SEQUENCE:
Temporarily disconnect stator wire harness from regulator-rectifier.
1.
Insert RED test lead into
VΩ
receptacle in meter.
2.
Insert BLACK test lead into
COM
receptacle.
3.
Rotate selector to V~ (AC VOLTS) position.
CAUTION:
Attach meter test leads to the AC output terminals (YELLOW wires)
in the connector BEFORE starting the engine. If the stator is grounded (defective)
and the meter test leads contact the center DC output pin (RED wire) in the
connector, arcing could occur, damaging the wiring.
4.
Attach RED (2) and BLACK (1) test lead probes to the YELLOW wire (4)
AC output terminals (6), of the connector (3), as shown in Figure 31. (Meter
test clip leads may be attached to either AC output terminal).
5.
If
NO
or
LOW
output is found check for bare wires or other defects. If
shorted leads are not visible, replace the stator.
6.
With the engine running at
3600RPM
output should be
no less than 26 Volts
Page 25
Summary of Contents for Z-Plug
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