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Pennant Pool Heater

Page 15

If a call for heat is prevented from being satisfied

either by a safety interlock or due to an ignition
lockout, the red “Service” indicator on the front panel
will light. To reset the standard ignition module,
toggle the Pennant power switch off, and then on
again. (To reset the optional single try lockout ignition
module, the reset button on the module must be
pressed. Interrupting power to this module will not
reset the lockout.)

The Pennant 1250, 1500, 1750 and 2000 models

have two ignition modules that control different
burners.

6.2 Filling the Heater System

1.

Ensure the system is fully connected, filled with
water and all valves are open.

2.

Start up heater according to the procedure in this
manual. Operate the entire system for one (1)
hour.

3.

After placing the unit in operation, the ignition
system safety shutoff device must be tested.
First, shut off the manual gas valve, and call the
unit for heat. After the pre-purge and ignitor
heat-up time, the main gas terminals will be
energized, attempting to light, for four (4)
seconds, and then will de-energize. The unit will
go into lockout mode. Second, turn the power off
and then on again, push the reset button (optional
Ignition Module only), open the manual gas
valve and allow the unit to light. While the unit
is operating, close the manual gas valve and
ensure that power to the main gas valve no
longer exists.

4.

Check the entire system for leaks.

Caution

Protect the heater from low pH water if an “acid
start up” or similar technique is used. Corrosion of
the heater and heat exchanger due to low pH water
is not covered under the limited warranty. The water
must be neutralized to normal pH levels before
filling the heater and starting up the system.

Important: The installer is responsible for identifying
to the owner/operator the location of all emergency
shutoff devices.

 WARNING

Do not use this appliance if any part has been
under water. Immediately call a qualified service
technician to inspect the appliance and to replace
any part of the control system and any gas control
that may have been under water.

6.3 Operating the Burner and Set Up

6.3.1 Set Up for 0 to 2500 Feet Altitude

The setup must be checked before the unit is put

in operation. Problems such as failure to start, rough
ignition, strong exhaust odors, etc. can be due to
improper setup. Damage to the heater resulting from
improper setup is not covered by the limited warranty.
1.

Using this manual, make sure the installation is
complete and fully in compliance with the
instructions.

2.

Determine that the appliance and system are
filled with water and all air has been bled from
both. Open all valves.

3.

Observe all warnings on the Operating
Instructions label and turn on gas and electrical
power to appliance.

4.

Switch on the appliance power switch located on
the right side of the unit.

5.

The Pennant will enter the start sequence, as long
as the unit is being called for heat. The blower
and pump come on for pre-purge, then the ignitor
warm-up sequence starts and after the ignitor
warm-up is complete and all safety devices are
verified, the gas valves open. If ignition doesn’t
occur, check that there is proper gas supply. Wait
5 minutes and start the unit again. During initial
start up, air in the gas line may cause the Pennant
to "lock out" during the first few trials for
ignition.  Depending on the ignition modules
installed, the manual reset button on the ignition
module(s) may need to be depressed to restart the
heater.

6.

When the unit is running, the supply gas pressure
must be checked. Inlet gas pressure must not
exceed 13" W.C. (3.2kPa). The minimum inlet
gas pressure is 5" W.C. (1.2kPa).

7.

Once the inlet gas pressure is verified, the outlet
gas pressure from each valve (manifold gas
pressure) must be checked, and adjusted, if
necessary. The manifold gas pressure must be
2.5" W.C. (0.62kPa).

8.

Complete the setup by checking the CO

2

 at the

outlet of the unit. The CO

2

 should be 8% for

natural gas, or 9.2% for propane.

9.

After placing the appliance in operation, the
Burner Safety Shutoff Device must be tested
.
To test:
(a)

Close gas shutoff valve with burner
operating.

(b)

The flame will go out and blower will
continue to run for the post purge cycle.
Three (3) additional attempts to light will
follow (only one (1) attempt for optional
module). Ignition will not occur as the gas
is off. The ignition control will lockout, and
will have to be reset before the unit will
operate. The ignition control reset button is
located on each ignition control, in the

Summary of Contents for Pennant PNCP

Page 1: ...alified in hot water boiler installation and maintenance Improper installation and or operation could create carbon monoxide gas in flue gases which could cause serious injury property damage or death...

Page 2: ...amming Control Parameters 13 5 3 3 Setpoint LSP 14 5 3 4 Differential dLS 14 5 3 5 Pump Operation 14 5 3 6 Heater Purge Pump Delay PD 14 5 4 Limit Controls 14 SECTION 6 Operating Instructions 6 1 Sequ...

Page 3: ...oper installation The Pennant appliance is protected against over pressurization A pressure relief valve is fitted to all appliances It is installed on the outlet header at the water outlet of the app...

Page 4: ...age to the area adjacent to the appliance or to lower floors of the structure When such a location is not available it is recommended that a suitable drain pan adequately drained be installed under th...

Page 5: ...86 101 8 26 30 78 29 75 8 22 8 22 80 203 8 20 12 30 8 20 1500 78 199 39 101 101 8 26 30 78 29 75 8 22 8 22 91 231 8 20 12 30 8 20 1750 89 226 44 113 101 8 26 30 78 29 75 8 22 8 22 101 256 8 20 14 36...

Page 6: ...er may result SECTION 2 Venting and Combustion Air 2 1 Combustion Air Pennant pool heaters must have provisions for combustion and ventilation air in accordance with section 5 3 Air for Combustion and...

Page 7: ...ke to the heater as directly as possible Seal all joints with tape Provide adequate hangers The unit must not support the weight of the combustion air intake pipe Maximum linear pipe length allowed is...

Page 8: ...dition to following proper vent sizing construction and safety requirements from the National Fuel Gas Code ANSI Z223 1 or in Canada from CSA B149 1 as well as all applicable local codes it is require...

Page 9: ...possible locations under windows or near doors should be avoided 4 Locate the vent terminal so that it cannot be blocked by snow The National Fuel Gas Code requires that it be at least 12 inches 30 c...

Page 10: ...door Units For outdoor applications the vent and combustion air openings must be covered with proper terminals to prevent rain snow and other objects from falling into the Pennant Part numbers for the...

Page 11: ...line must be firing at maximum capacity to properly measure the inlet supply pressure The pressure can be measured at the supply pressure port on the gas valve Low gas pressure could be an indication...

Page 12: ...er outlet This sensor is a capillary and bulb It shall be used with the immersion well that is provided Figure 5 Pool Heater Piping The Pennant Pool Heater is shipped with a field installed mixing sys...

Page 13: ...wer connection Connect a fused 15 ampere 120 volt supply to the black wire Neutral leg is connected directly to the white wire Ground wire is connected to the green wire Wiring diagrams are shown in S...

Page 14: ...6 Operating Instructions 6 1 Sequence of Operation The amber Ready light on the front panel indicates that the control system is energized Upon a call for heat from the pool temperature control the gr...

Page 15: ...0 to 2500 Feet Altitude The setup must be checked before the unit is put in operation Problems such as failure to start rough ignition strong exhaust odors etc can be due to improper setup Damage to...

Page 16: ...ignition control label c Open gas shutoff valve Restart the appliance The ignition sequence will start again and the burner will start The appliance will return to its previous mode of operation NOTE...

Page 17: ...ated temperatures in spas and hot tubs can be hazardous Follow these Safety Rules for Hot Tubs Spa or hot tub water temperatures should never exceed 104 F 40 C A temperature of 100 F 38 C is considere...

Page 18: ...e the retainer clip and the control Replace in reverse order 7 2 7 Ignition Controls The ignition controls ensure the proved interrupted type ignition system They control the hot surface ignitor s and...

Page 19: ...nt rear and bottom of the integral metal sections and remove the heat controls the blower s pre purge and post purge Pennant models 500 750 and 1000 have one ignition control Models 1250 1500 1750 and...

Page 20: ...y adjusting the air shutter s at the bottom of the fan s Check the CO2 and adjust the air shutters if further adjustment to the CO2 is needed Models 1250 1500 1750 and 2000 have two blowers and two ai...

Page 21: ...and not at the light blue wire on that connector replace the control 8 6 Troubleshooting Pennant Controls The Pennant series consists of three models with one ignition module 500 750 1000 and four mod...

Page 22: ...placement Parts Only genuine Laars replacement parts should be used 9 1 General Information To order or purchase parts for the Laars Pennant contact your nearest Laars dealer or distributor If they ca...

Page 23: ...op 5C2002 5C2002 5C2002 5C2002 5C2002 5C2002 5C2002 24 Exhaust Plenum 5C2007 10C2007 10C2007 20C2007 20C2007 20C2007 20C2007 25 Bracket Chamber Front 5C2009 7C2009 10C2009 25 Bracket Chamber Front Lef...

Page 24: ...401 20255401 20255401 20255401 20255401 20255401 20255401 49 Relief Valve 75 PSI A0063300 A0063300 A0063600 A0063600 A0063600 A0063600 A0002700 50 Tee Adapter Outlet Bronze 20150301 20150301 20150301...

Page 25: ...700 E2310700 E2310700 74 Transformer E2108700 E2108700 E2108700 E2310400 E2310400 E2310400 E2310400 75 Switch Rocker E2106600 E2106600 E2106600 E2106600 E2106600 E2106600 E2106600 Sensor E2314300 E231...

Page 26: ...0 1 1 2 1 1 81 Burner Tray Manifold 3 Burners Left L2012800 L2012800 L2012800 L2012800 L2012800 1 1 3 1 2 81 Burner Tray Manifold 4 Burners Right L2012700 L2012700 L2012700 L2012700 1 1 1 2 81 Burner...

Page 27: ...Pennant Pool Heater Page 27 Figure 9 Sheet Metal Components...

Page 28: ...LAARS Heating Systems Page 28 Figure 10 Internal Components NOTE Model 2000 shown for reference...

Page 29: ...Pennant Pool Heater Page 29 Figure 11 Heat Exchanger Components A See pump chart below for pump numbers...

Page 30: ...LAARS Heating Systems Page 30 Figure 12 Pennant 500 1000 Ladder Diagram SECTION 10 Wiring Diagrams...

Page 31: ...Pennant Pool Heater Page 31 Figure 13 Pennant 1250 2000 Ladder Diagram...

Page 32: ...LAARS Heating Systems Page 32 Figure 14 Pennant 500 1000 Wiring Schematic...

Page 33: ...Pennant Pool Heater Page 33 Figure 15 Pennant 1250 2000 Wiring Schematic...

Page 34: ...LAARS Heating Systems Page 34 Figure 16 Field Wiring PNCP 500 1000...

Page 35: ...Pennant Pool Heater Page 35...

Page 36: ...93021 805 529 2000 FAX 805 529 5934 20 Industrial Way Rochester NH 03867 603 335 6300 FAX 603 335 3355 480 S Service Road West Oakville Ontario Canada L6K 2H4 905 844 8233 FAX 905 844 2635 www laars...

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