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LAARS Heating Systems

Page 18

HEATER

MINIMUM FILTER

MODEL

PUMP FLOW RATE

PNCP 500

240 GPM

PNCP 750

360 GPM

Table 9. Minimum Filter Pump Flow Rates For Spas.

again and the burner will start. The
appliance will return to its previous mode
of operation.

NOTE:

Models 1250, 1500, 1750 and 2000 have two

ignition controls and two ignitors.

6.3.2 High Altitude Adjustment and Set Up

Pennant appliances may be operated at high altitude

(7700 ft., 2347 m) with a reduction in output of
approximately 10%. At elevations higher than 7700 ft.
(2347 m) the reduction in output will exceed 10% and at
elevations below 7700 ft. (2347 m) it will be less than
10%. When adjusted properly, the appliance will perform
properly at any altitude. High altitude adjustment must
not be made on appliances operating at elevations below
2500 ft. (762 m).

No orifice changes are required to adjust the

Pennant appliances for high altitude. High altitude
adjustment is accomplished by adjustment of the gas
valve manifold pressure and the air shutter(s). The
required instruments used to assist in these
adjustments are a CO

2

 or O

2

 Analyzer and a U-Tube

Manometer or other device capable of reading a
pressure of 2.5-3.0 inches W.C. (0.62-0.75 kPa).

Start the adjustment process by checking the CO

2

in the “as installed” condition. Adjust the air shutter(s)
so that the CO

2

 is about 8% or the O

2

 is about 6.8% for

appliances operating on Natural Gas. For appliances
operating on LP Gas adjust the air shutter(s) so that
the CO

2

 is about 9.2% or the O

2

 is about 6.8%.

Appliances with two blowers should be adjusted so
that the air shutters below each blower are open the
same amount.

Once the CO

2

 or O

2

 has been set, the manifold

pressure may be adjusted. Remove the 1/8 NPT plug
from the lower side of the gas valve that is to be set
and install a fitting, hose and manometer. Start the
appliance and observe the manifold pressure. Manifold
pressure must be adjusted to 3.0 in. W.C. (0.75 kPa)
(for high altitude only, standard operating pressure is
2.5 in. W.C. (0.62 kPa)). It is adjusted by removing the
slotted cap on the gas valve and turning the adjustment
screw (beneath the cap) clockwise to increase pressure
. After the adjustments have been completed, the
fitting, hose and manometer have been removed and
the 1/8" plug has been replaced, replace the cap.
Repeat this process until all gas valves have been set.
Note: The pressure can be set only when the appliance
is operating and only when the particular gas valve
being adjusted is energized by a call for heat.

After all of the gas valve manifold pressures

have been set, the CO

2

 or O

2

 must be reset. CO

2

 or O

2

will have changed when the manifold pressure was
adjusted. Open the air shutter(s) to reduce the CO

2

 or

O

2

 to the values achieved previously.

The procedure is complete when all gas valves

are adjusted to a manifold pressure of 3.0 in. W.C.
(0.75 kPa) and the CO

2

 is adjusted to 8.0% for Natural

Gas appliances or 9.2% for LP appliances. When
using an O

2

 analyzer, the correct O

2

 is 6.8% for both

Natural Gas and LP appliances.

 Caution

Should any odor of gas be detected, or if the gas
burner does not appear to be functioning in a
normal manner, close main shutoff valve, do not
shut off switch, and contact your heating contractor,
gas company, or factory representative.

6.4 Shutting Down the Pennant

1.

Switch off the shutdown switch (located above
the Main Power Switch).

2.

Wait until the “pump” light (located on the front
panel) goes out.

3.

Switch off the main electrical disconnect switch.

4.

Close all manual gas valves.

5.

If freezing is anticipated, drain the Pennant and
be sure to also protect piping connected to the
Pennant from freezing.

This step to be performed by a qualified service person.

6.5 Backwash Switch Operation

Pennant Pool Heaters are equipped with a filter

backwash switch, which is located above the main
power switch. The switch is intended to provide a
means by which the heater can be safely shut down for
pool filter service, without causing nuisance tripping
of the heater high limit.

This switch is internally wired in series with the

Other Interlocks terminals, and will interrupt the call
for heat signal when open. Please note that when the
backwash switch is active the heater “Service” light
will be illuminated.

To place the heater into backwash mode proceed

as follows:
1.

Turn the backwash switch down to the “Filter
Backwash Mode” position.

2.

Wait for the heater outlet temperature to drop
down to a temperature equal to the pool water
return temperature.

3.

Turn the main power switch off.

Pool filter servicing may now proceed normally.

After completion of the filter servicing, place the
heater back into service as follows:
1.

Turn the main power switch on.

2.

Allow time for the pump to turn on, and purge
air from the heater.

3.

Turn the backwash switch up to the “Normal”
position.

Summary of Contents for PNCP

Page 1: ...ualified in hot water boiler installation and maintenance Improper installation and or operation could create carbon monoxide gas in flue gases which could cause serious injury property damage or deat...

Page 2: ...ntrol 14 5 3 1 Temperature Control Overview 14 5 3 2 Programming Control Parameters 14 5 3 3 Setpoint LSP 15 5 3 4 Differential dLS 16 5 3 5 Pump Operation 16 5 3 6 Heater Purge Pump Delay PD 16 5 4 L...

Page 3: ...oper installation The Pennant appliance is protected against over pressurization A pressure relief valve is fitted to all appliances It is installed on the outlet header at the water outlet of the app...

Page 4: ...of the structure When such a location is not available it is recommended that a suitable drain pan adequately drained be installed under the appliance The appliance is design certified by CSA Interna...

Page 5: ...86 101 8 26 30 78 29 75 8 22 8 22 80 203 8 20 12 30 8 20 1500 78 199 39 101 101 8 26 30 78 29 75 8 22 8 22 91 231 8 20 12 30 8 20 1750 89 226 44 113 101 8 26 30 78 29 75 8 22 8 22 101 256 8 20 14 36...

Page 6: ...stion Air From Room In the United States the most common requirements specify that the space shall communicate with the outdoors in accordance with method 1 or 2 which follow Where ducts are used they...

Page 7: ...d pipe per table 4 for the combustion air intake see Table 1 for appropriate size Route the intake to the heater as directly as possible Seal all joints with tape Provide adequate hangers The unit mus...

Page 8: ...to excessive stack spill or backpressure indicating a blocked vent condition that all appliances attached to the vent be locked out and prevented from operating Note that the Pennant Pool Heater is e...

Page 9: ...al so the vent exhaust does not settle on building surfaces and other nearby objects Vent products may damage such surfaces or objects 6 Locate the terminal at least 6 feet 1 8m horizontally from any...

Page 10: ...3 4 Vertical Combustion Air Terminal When combustion air is taken from the roof a field supplied rain cap or an elbow arrangement must be used to prevent entry of rain water see Figure 2 The opening...

Page 11: ...gas by checking the rating plate Laars Heating Systems appliances are normally equipped to operate at elevations up to 2000 feet 610m Pennant appliances may be adjusted to operate properly at higher e...

Page 12: ...are installed Maintain 1 clearance to combustibles for hot water pipes Pipe the discharge of the relief valve full size to a drain or in a manner to prevent injury in the event of pressure relief Inst...

Page 13: ...e latest edition of the National Electrical Code ANSI NFPA 70 in the U S and with latest edition of CSA C22 1 Canadian Electrical Code Part 1 in Canada Do not rely on the gas or water piping to ground...

Page 14: ...exchanger to prevent damage from condensation The sensors for the control are installed as shown in Figure 6 and Section 4 3 Sensor Locations The automatic mixing system sensor already installed is sh...

Page 15: ...15 15 750 20 15 15 1000 20 20 15 1250 30 25 15 1500 30 25 15 1750 25 20 2000 25 20 Table 8 Electrical Data Amps Figure 9 Typical Control Panel Figure 8 Pool Heater Controller The last parameter that m...

Page 16: ...up to three times only once if optional lockout ignition module is used Loss of flame signal from the first ignition module will cause shutdown of the heater When the call for heat is satisfied the g...

Page 17: ...roblems such as failure to start rough ignition strong exhaust odors etc can be due to improper setup Damage to the heater resulting from improper setup is not covered by the limited warranty 1 Using...

Page 18: ...t this process until all gas valves have been set Note The pressure can be set only when the appliance is operating and only when the particular gas valve being adjusted is energized by a call for hea...

Page 19: ...go through a prepurge period and ignitor warm up period followed by ignition 6 9 Therapeutic Pools Spas Therapeutic pools or spa pools are usually piped and controlled so that very warm or hot water o...

Page 20: ...rough the ignitor hole s using a flashlight to illuminate If there is any indication of debris on the burners that are visible all the burners will need to be inspected more thoroughly Remove the scre...

Page 21: ...mer is not capable of supplying control voltage for external devices Should a transformer need replacing shut off the 120 volt power Unplug the transformer wires remove the mounting screws and remove...

Page 22: ...e inspected There should be no distortion or perforations in the burners outside of the active burner port area Replace if indicated 8 3 Short Cycling Because of the large mass of pool systems short c...

Page 23: ...and 2000 A diagnostic panel that includes test points as well as diagnostic lights is provided in the control module It is located on the right side of the module behind the display To access remove t...

Page 24: ...5C3502 5C3502 5C3502 5C3502 5C3502 5C3502 11 Plate Vent 5C3004 10C3004 10C3004 20C3004 20C3004 20C3004 20C3004 12 Cover Vent Plate 20C3006 20C3006 20C3006 20C3006 13 Plate Cover Filter 5C3002 5C3002...

Page 25: ...2004 12C2010 15C2004 17C2010 20C2010 29 Door Chamber Access 5C2005 5C2005 5C2005 5C2005 5C2005 5C2005 5C2005 1 1 1 2 2 2 2 30 Cover Chamber Front Right 12C2008 15C2004 17C2008 20C2008 Gasket Tape Rear...

Page 26: ...64501 10364501 10364501 46 Well Temperature Control RE2058300 RE2058300 RE2058300 RE2058300 RE2058300 RE2058300 RE2058300 47 Gasket Flange S0063700 S0063700 S0063700 S0063700 S0063700 S0063700 S006370...

Page 27: ...ltion Control 3 Try non CSD 1 E2313900 E2313900 E2313900 E2313900 E2313900 E2313900 E2313900 1 1 2 2 2 2 2 67 Diagnostic Board E2105500 E2105500 E2105500 E2105500 E2105500 E2105500 E2105500 68 Indicat...

Page 28: ...t 10C6500 10C6500 10C6500 10C6500 2 2 2 4 Burner Manifold Assy 3 Burners Right LP 5C6620 5C6620 5C6620 5C6620 5C6620 1 1 2 1 1 Burner Manifold Assy 3 Burners Left LP 5C6520 5C6520 5C6520 5C6520 5C6500...

Page 29: ...00 L2012600 L2012600 L2012600 2 2 2 4 82 Burner Tray 3 Burners L2012200 L2012200 L2012200 L2012200 L2012200 2 3 5 2 3 Burner Tray 4 Burners L2012500 L2012500 L2012500 L2012500 3 3 3 6 82A Gasket Burne...

Page 30: ...LAARS Heating Systems Page 30 Figure 10 Sheet Metal Components...

Page 31: ...Pennant Pool Heater Page 31 Figure 11 Internal Components...

Page 32: ...LAARS Heating Systems Page 32 Figure 12 Heat Exchanger Components A Enlargement from previous page...

Page 33: ...Pennant Pool Heater Page 33 Figure 13 Pennant 500 1000 Ladder Diagram SECTION 10 Wiring Diagrams...

Page 34: ...LAARS Heating Systems Page 34 Figure 14 Pennant 1250 2000 Ladder Diagram...

Page 35: ...Pennant Pool Heater Page 35 Figure 15 Pennant 500 1000 Wiring Schematic...

Page 36: ...LAARS Heating Systems Page 36 Figure 16 Pennant 1250 1500 Wiring Schematic...

Page 37: ...Pennant Pool Heater Page 37 Figure 17 Pennant 1750 2000 Wiring Schematic...

Page 38: ...LAARS Heating Systems Page 38 Figure 18 Field Wiring...

Page 39: ...Pennant Pool Heater Page 39...

Page 40: ...335 6300 Fax 603 335 3355 Applications Engineering 1869 Sismet Road Mississauga Ontario Canada L4W 1W8 905 238 0100 Fax 905 366 0130 www Laars com Litho in U S A Laars Heating Systems 1201 Document 3...

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