Labrie expert 2000, Operator'S Manual

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Page 3: ...OPERATOR MANUAL 1 10 2007 Part 90263 REV C...

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Page 5: ...ty Conventions 3 General Safety Notions 3 Responsibilities of the Employer 5 Responsibilities of the Employee 6 Lockout Tagout 6 Protection Against Fire 7 Keeping the Expert t 2000TM Clean 7 Deadman S...

Page 6: ...eed up Inhibitor Control 26 Control Station Selector Switch 26 Temporary Handbrake 27 Body Control Station 29 Strobe Light Switch 29 Chapter 3 Operating the Expert t 2000TM Approaching the Vehicle 31...

Page 7: ...ng HandTM 35 Collecting Refuse Using the Cart Tipper 37 Manually Collecting Refuse 40 Packing Refuse In The Hopper 42 Packing Refuse into the Body 43 Changing Packer Multi cycle Settings 44 Floor Rise...

Page 8: ...vi Table of Contents...

Page 9: ...n order to operate the cool hand or helping hand lifting arm The sustained manual pressure control shall be located so that the co worker pressing it is not in the path of the arm and has a clear and...

Page 10: ...tion ALL Expert t 2000TM vehicles are designed with a lowered hopper to allow easier manual collection That is instead of having the body on top of a straight frame chassis they have it on top of a ch...

Page 11: ...clients with the most reliable vehicles the main safety feature there is remains in the user s commitment to respect all safety notions expressed in this guide and labels on the vehicle as well as to...

Page 12: ...LE OR VEHICLES ARE IN ANY WAY EXPOSED TO ANY DANGER CAUSED BY THE USE OF THE EXPERT T 2000TM DANGER NEVER GET IN THE HOPPER AREA WHEN THE ENGINE IS RUNNING ONLY AUTHORIZED PERSONNEL MAY DO IT FOLLOWIN...

Page 13: ...meet the manufacturer s standards and recommendations For help or more information contact the manufacturer or any authorized representative To keep records of any breakdowns or malfunctions of the v...

Page 14: ...ion of possible danger Lockout Tagout The Lockout Tagout procedure must be applied to render the vehicle out of service and thus ensure its safety and that of persons around it To lock out and tag out...

Page 15: ...Keeping the Expert t 2000TM Clean Keeping the Expert t 2000TM clean is both a safety and an optimization issue Therefore the following cleaning recommendations are useful Remove any waste or material...

Page 16: ...the operator is not pressing the deadman switch while trying to move the arm with the joystick no movement will occur Therefore the operator must be consciously pressing the deadman switch to operate...

Page 17: ...re also saves you time by eliminating the need to operate the transmission To correctly use the Auto Neutral feature 1 Turn the AUTO NEUTRAL switch on the console to the ON position Figure 5 Label dis...

Page 18: ...tral feature 4 Get out of the vehicle and collect the refuse 5 Get back in the vehicle and press the brake pedal 6 Turn the TEMPORARY HANDBRAKE to OFF The transmission shifts to drive At this point yo...

Page 19: ...doors to ensure maximum safety A sudden bump on the road may cause the door to unlock However having the safety sling properly attached will prevent the door from opening and causing damage and or acc...

Page 20: ...CHAPTER 1 Safety Safety and Signaling Labels The following labels can be found on the Expert t 2000TM Familiarize yourself with these as they are important On the Body 43800 47260 47262 47266 47268 47...

Page 21: ...13 Expert t 2000TM Operator Manual 47272 47280 47282 47286 47288 47312 47348 47350...

Page 22: ...14 CHAPTER 1 Safety 47352 47360 47422 47452 47526 47572...

Page 23: ...15 Expert t 2000TM Operator Manual In the Cab 43764 43786 43790 43792 43796 43798...

Page 24: ...16 CHAPTER 1 Safety 43850 43852 43856 43858 43882 43892 43910 43912...

Page 25: ...17 Expert t 2000TM Operator Manual 43920 43922 43972 43980 43982 43984...

Page 26: ...18 CHAPTER 1 Safety 47276 47284 47434 47440 47526 47572...

Page 27: ...ical movements of the arm s two main components The top buttons are used to control the opening and closing movement of the gripper the right button is used to open the gripper the left button to clos...

Page 28: ...ned to ON a red pilot light on the dashboard is turned on to indicate that the hydraulic system is engaged Note The PTO can only be turned on when the engine RPM is lower than 900 and the air pressure...

Page 29: ...ENGINE THEREFORE IT WILL BE SERIOUSLY DAMAGED OR EVEN DESTROYED IF THERE IS NO OIL FEED INTO IT CAUTION WHEN A MAJOR LEAK IN THE HYDRAULIC SYSTEM OCCURS TURN OFF THE ENGINE AND CLOSE THE BALL VALVE O...

Page 30: ...he inside the corresponding electrical wiring and devices Figure 5 Control console Red Emergency Stop Button The red emergency STOP button switches on and off all the hydraulic functions on the body I...

Page 31: ...er for the number of cycles defined on the multi cycle module For more information see Changing Packer Multi cycle Settings on page 44 Figure 7 Green button Yellow Retract Button The yellow RETRACT bu...

Page 32: ...f the increment or decrement of a predetermined value of the engine RPM revolutions per minute depending on the results the operator wants to achieve To achieve faster operation of moving parts such a...

Page 33: ...ts That is turning the switch to ON will rev up the engine to a predetermined value usually 900 1200 or 1500 RPM This feature is effective under the following conditions The control station is properl...

Page 34: ...pendently from which control station is controlling the functions of the body moving parts Figure 11 Speed up inhibitor control Note Decreasing the engine RPM direct and proportionally affects fuel co...

Page 35: ...collection This brake is in the form of a toggle switch located near the right hand side door and must be applied only when you have used the brake pedal to bring the vehicle to a full stop For longer...

Page 36: ...OLLECTION STOP ONLY SLIGHT PRESSURE ON THE BRAKE PEDAL AND SHIFTING THE TEMPORARY HANDBRAKE AND OR THE PARKING BRAKE ARE REQUIRED TO ENGAGE THE TRANSMISSION AND MOVE THE VEHICLE THIS CAREFUL SEQUENCE...

Page 37: ...Body control station Strobe Light Switch The STROBE LIGHT switch is located on the control console of the Expert t 2000TM It is used to turn on and off the strobe lights that are installed on the Expe...

Page 38: ...30 CHAPTER 2 Controls...

Page 39: ...rform the inspection To start the Expert t 2000TM 1 Open the chassis manufacturer s manual and start the vehicle as stated therein 2 Once the engine is running check the following items Transmission i...

Page 40: ...ined every day wheels and cleaning trap for leaks cracks or other types of problems 5 Go around the back check lights camera safety labels etc Report any defective systems to maintenance personnel Not...

Page 41: ...change driving positions and Labrie recommends the following procedure To change driving positions 1 Stop the vehicle and apply the parking brake 2 Turn off the PUMP switch 3 Turn off the engine 4 Mo...

Page 42: ...nsor or limit switch located right next to the door lock Figure 18 Hopper top door position switch Note The hopper bottom door can be left either open or closed while operating the automated arm Crush...

Page 43: ...ing area to start collecting refuse Figure 20 Helping HandTM automated arm To collect refuse using the Helping HandTM 1 Make sure you have read and understood the operation principles of the joystick...

Page 44: ...ipper 6 Raise the arm with the roller cart about two feet from the ground Make sure not to open the gripper while lifting the roller cart DANGER ENSURE TOTAL CLEARANCE AROUND THE VEHICLE AT ALL TIMES...

Page 45: ...iginal position 11 Open the gripper to release the roller cart 12 Fully retract the arm to park the gripper open alongside the hopper 13 Release the brake pedal and safely drive to the next pick up lo...

Page 46: ...e brake pedal to make sure the Expert t 2000TM has come to a full stop somewhere close to the cart 3 Turn the TEMPORARY HANDBRAKE switch to ON The transmission shifts to neutral DANGER TURNING THE TEM...

Page 47: ...he tipper in a way it can be picked up 5 Move the Cart tipper lever towards the truck to lift the cart and dump its content Figure 27 Cart tipper Figure 28 Cart tipper control lever 6 Once the cart is...

Page 48: ...lect the refuse material with the Expert t 2000TM follow the procedure described herein and refer to the Auto Neutral section of this guide to collect all the necessary information The Auto Neutral fe...

Page 49: ...oggle the temporary handbrake switch to the OFF position The transmission shifts to drive You can now safely drive away and move to the next pick up location DANGER TURNING THE TEMPORARY HANDBRAKE SWI...

Page 50: ...opper of the Expert t 2000TM and therefore be able to push it into the body with the aid of the packer The crusher panel is a heavy duty steel board that is extended and retracted over the hopper to c...

Page 51: ...e collected a given amount of refuse in the hopper you activate the packer to push such refuse into the body of the Expert t 2000TM The packer is a heavy duty steel platform that is extended and retra...

Page 52: ...on and the packer is activated However if these settings do not suit your needs you can manually change them for those you desire Note The packer multi cycle function lets you program up to 8 cycles a...

Page 53: ...les the LED flashes red green the same number of times to confirm you the new settings have been stored 8 On the controls station or the console press the green button to test the new settings of the...

Page 54: ...eight of the floor riser can be adjusted to either raise or lower your standing position To deploy the floor riser 1 When in vertical position release the latch See Floor riser in both horizontal and...

Page 55: ...le is on safe stable and level ground 3 Apply the parking brake get off the cab and remove the tailgate safety pins 4 Back in the cab use the lever on the console to fully open the tailgate Figure 36...

Page 56: ...2000TM is equipped with a cab extension and therefore a cab door The cab door is of a folding type to allow open door operation while right hand side driving To lock open the cab extension door 1 Unlo...

Page 57: ...r duration of equipment parts better performance and constitutes an important safety issue It will minimize breakdowns and maintenance expenses Daily cleaning of lights reflectors warning indicators a...

Page 58: ...he rest of the Expert t 2000TM body Note Perform a visual inspection of the hopper area in search of possible leaks in the hydraulic system and wear on the mechanical parts 7 Open the Clean out trap d...

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