Table of Contents ....................................................................... iii
Introduction ................................................................................ 1
About this Manual ............................................................................................................................................................................ 1
What You Will Find in this Manual .............................................................................................................................................. 1
Topics not included in this Manual ............................................................................................................................................ 1
About the Schematics ..................................................................................................................................................................... 1
Introducing the M
INIMAX
™ ............................................................................................................................................................. 2
Product Overview ............................................................................................................................................................................. 2
Service and Maintenance on the M
INIMAX
™ ............................................................................................................................ 3
Warning ................................................................................................................................................................................................ 3
Warranty Registration Form ......................................................................................................................................................... 3
To Contact Labrie Plus .................................................................................................................................................................... 4
Safety ........................................................................................... 5
Conventions ....................................................................................................................................................................................... 5
Basic Safety Notions ........................................................................................................................................................................ 5
Responsibilities .................................................................................................................................................................................. 6
Employer’s Responsibilities ................................................................................................................................................... 6
Employee’s Responsibilities ................................................................................................................................................... 7
Things to Do ....................................................................................................................................................................................... 7
Things to Avoid ................................................................................................................................................................................. 7
General Precautions ........................................................................................................................................................................ 8
Welding ............................................................................................................................................................................................. 10
Fire ...................................................................................................................................................................................................... 10
Safety Kits ......................................................................................................................................................................................... 11
Safety Features ............................................................................................................................................................................... 11
Global Motion Sensors (Optional) .................................................................................................................................... 11
Back Up Alarm .......................................................................................................................................................................... 13
Tailgate Safety Prop ............................................................................................................................................................... 14
Camera System (optional) ................................................................................................................................................... 17
Tailgate Holding Valve .......................................................................................................................................................... 18
Prior to Start Up .............................................................................................................................................................................. 19
Locking Out and Tagging Out the Vehicle ........................................................................................................................... 20
Shutting Down the Vehicle ........................................................................................................................................................ 21
General Maintenance ................................................................ 23
Preventive Maintenance Chart ................................................................................................................................................. 24
Packer ................................................................................................................................................................................................ 25
Preparing for Packer Inspection ........................................................................................................................................ 26
Inspecting the Packer ............................................................................................................................................................ 27
Removing the Packer ............................................................................................................................................................ 28
Replacing Packer Wear Plates ............................................................................................................................................ 31
Reinstalling the Packer ......................................................................................................................................................... 32
Tailgate .............................................................................................................................................................................................. 35
Proximity and Limit Switches .................................................................................................................................................... 36
Table of Contents
Summary of Contents for MINIMAX
Page 1: ...MINIMAX TM MAINTENANCE MANUAL...
Page 2: ......
Page 3: ...MINIMAX MAINTENANCE MANUAL...
Page 8: ...vi Table of Contents Adjusting Arm Speed 164...
Page 30: ...22 Safety Figure 2 17 Drain valve on air tank...
Page 72: ...64 Lubrication Figure 4 10 Lubrication chart Helping Hand arm...
Page 80: ...72 Lubrication...
Page 90: ...82 Hydraulic System Figure 5 8 Oil temp level gauge Figure 5 9 Steel hydraulic tank...
Page 102: ...94 Hydraulic System Figure 5 21 Strainer assembly Strainer...
Page 106: ...98 Hydraulic System Figure 5 25 Detecting cylinder internal leaks 1 2 3 4 5 A A A...
Page 108: ...100 Hydraulic System...
Page 113: ...Electrical System 105 Electrical Schematics Cab Adaptation...
Page 114: ...106 Electrical System Cab Console Controls...
Page 115: ...Electrical System 107 Cab Controller...
Page 116: ...108 Electrical System Chassis...
Page 117: ...Electrical System 109 Body Module rear side...
Page 118: ...110 Electrical System Body Module front side...
Page 119: ...Electrical System 111 Tailgate Lighting...
Page 120: ...112 Electrical System Panic Bars Crusher Panel Tipper Interlocks...
Page 121: ...Electrical System 113 Cameras Switchpack Details Interlocks AUTO 10 SEC INHIBIT AUTO N AUTO ON...
Page 122: ...114 Electrical System...
Page 127: ...Troubleshooting 119 Figure 8 4 Ball end hex wrench metric and SAE...
Page 134: ...126 Troubleshooting Figure 8 6 Tailgate locking mechanism...
Page 156: ...148 Multiplexing...
Page 162: ...154 Multiplexing...
Page 164: ...156 Lifting Arm Figure 10 1 Mounting bolts Figure 10 2 Helping Hand gripper Figure 10 3 Hoses...