Labrie Top Select, Operator'S Manual

Page 1: ...MaintenanceManual TopSelectTM OperatorManual...

Page 2: ...5 1 09 PART NUMBER 90405 TOP SELECT OPERATOR MANUAL...

Page 3: ......

Page 4: ...ity 4 Employee Responsibility 4 General Safety 5 Do 5 Don t 6 Safety Precautions 7 Fire extinguisher 9 Safety Kits 9 Safety Decals Location 10 Danger Warning and Caution Decals 10 Location Of Decals O...

Page 5: ...Safety Prop 40 Camera System optional 42 Prior to Start Up 42 Cleanliness 43 Lockout Tagout Procedure 43 Shut Down Procedure 44 Driving the vehicle 44 Driving Speed 45 Right Hand Side Driving Position...

Page 6: ...izer Partition Control 58 Light Controls 59 Work Lights Switch optional 59 Flashing Lights Switch optional 59 Strobe Light Switch optional 59 Light Bar Control optional 59 Warning Lights 60 Neutral Li...

Page 7: ...lanning Your Route 70 Standard Collection Procedure 70 For Cabs Equipped With an Extension 70 For Cabs That Are Not Equipped With A Curb Side Extension 71 Loading Bucket 72 Loading Bucket Specificatio...

Page 8: ...imizer Operation 91 Initial Set Up For Body Partitions 91 Using the Maximizer 91 Unloading Rear Compartment 92 Unloading Front Compartment 94 End of the Day Cleaning 96 Body Weekly Cleaning 96 Loading...

Page 9: ...viii Part 90405...

Page 10: ...in are entirely the responsibility of the user Although careful precaution has been taken in the preparation of this material we assume no responsibility for errors or omissions INTRODUCING THE TOP SE...

Page 11: ...nd warranty during business hours 7 am through 7 pm Central Standard Time Technical support service 24 hours Web Site www labriegroup com E mail sales labriegroup com IMPORTANT FOR TECHNICAL SUPPORT A...

Page 12: ...the operations as well as all the safety precautions of such operations DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY OR DEATH WARNING INDICATE...

Page 13: ...reakdowns or malfunctions of the vehicle as well as records of inspections and maintenance 4 Any present or potential breakdown or malfunctions that can affect the safe usage of the vehicle must be re...

Page 14: ...he area is clear of any people or possible instructions Note Small children are especially difficult to see Be extremely cautious in areas with small children 3 Wear gloves safety glasses safety boots...

Page 15: ...ot leave the unit before it is brought to a complete stop and work brake or parking brake is applied 5 Do not enter the main body unless the engine is shut off the key is removed and there is an out o...

Page 16: ...g wheel and turn signals are in good working order 7 For right hand side operation during collection the maximum speed if permitted is 32 km h 20 mph Keep both hands on the steering wheel at all times...

Page 17: ...O SO MAY RESULT IN UNIT AND OR PROPERTY DAMAGES PERSONAL INJURY OR DEATH WARNING DO NOT STAND ANYWHERE NEAR THE MAXIMIZER WHEN IT IS WORKING OR WHEN THE HYDRAULIC PUMP IS RUNNING WARNING MAKE SURE THE...

Page 18: ...be easily accessible from each side of the truck inside or outside the cab SAFETY KITS A first aid kit a flare kit and a triangle kit are provided with the truck WARNING PRIOR TO CHANGING DRIVING POSI...

Page 19: ...d warnings on these decals must be obeyed at all times These decals must be in place at all times Report any damaged or missing decals to the proper authority Replacement decals can be ordered from La...

Page 20: ...Part 90405 11 LOCATION OF DECALS ON TAILGATE 32307 47266 47266 47274...

Page 21: ...e cab extension Temporary handbrake control 43794 43982 43786 43850 47603 47426 32311 43790 43858 47276 43796 or 47394 or 47396 or 43956 43986 or 47398 or 47400 or 47514 43798 47440 47284 43792 43972...

Page 22: ...Part 90405 13 LOCATION OF DECALS INSIDE CAB INTER CONTINUED 43864 43866 OR 43890...

Page 23: ...0405 LOCATION OF DECALS INSIDE CAB M2 47426 32311 43790 43850 43786 47296 43972 47603 47276 43858 43944 43798 43856 43986 43952 43868 43794 97838 Right hand side cab extension Temporary handbrake cont...

Page 24: ...Part 90405 15 LOCATION OF DECALS INSIDE CAB M2 CONTINUED 43864 43866 OR 43890 optional...

Page 25: ...ng position 43868 43900 43952 43876 43888 43874 43906 43880 43862 43878 47451 optional 47370 when equipped with two loading buckets 47284 43796 or 43956 or 47394 or 47396 104539 47398 or 47400 or 4398...

Page 26: ...Part 90405 17 ILLUSTRATION OF DECALS 15489 15490 32307 or 32308 or 32311 9479...

Page 27: ...18 Part 90405 43790 43786 43760...

Page 28: ...Part 90405 19 43794 43796 43792 43798...

Page 29: ...20 Part 90405 43816 43817 43850...

Page 30: ...Part 90405 21 43858 43862 43864 43866 43868 43856...

Page 31: ...22 Part 90405 43870 43872 43874 43876 43878 43880 43888 43890...

Page 32: ...Part 90405 23 43906 43900 43920 43922 Chassis with tag axle optional Chassis with tag axle optional 43944...

Page 33: ...24 Part 90405 43948 43950 43952 43956...

Page 34: ...Part 90405 25 43958 43972 43982...

Page 35: ...26 Part 90405 47264 47262 43986 47260 43798...

Page 36: ...Part 90405 27 47266 47274 47276 47268...

Page 37: ...28 Part 90405 47284 47290 47292 47286...

Page 38: ...Part 90405 29 47296 47304 47320 47300...

Page 39: ...30 Part 90405 47324 47350 47352 47340...

Page 40: ...Part 90405 31 47370 47396 47394 47374...

Page 41: ...32 Part 90405 47398 47400 47402 47422...

Page 42: ...Part 90405 33 47426 47451 47440 47554 47514...

Page 43: ...34 Part 90405 47562 47564 47603 47622 47990...

Page 44: ...Part 90405 35 104539 97838 104092 The value depends on the truck model...

Page 45: ...ight on the cab control box illuminates to indicate that the system is operating When an object is detected a yellow light comes on an audible alarm is heard and the vehicle brakes are automatically a...

Page 46: ...e sensors refer to the Installation Manual of the manufacturer Troubleshooting and Maintenance Refer to the Troubleshooting Guide of Gobal Sensor Systems Inc WARNING SENSORS LENSES MUST BE KEPT CLEAN...

Page 47: ...Note Illustrations taken from the Installation Manual of Global Sensor Systems Inc BACK UP ALARM The back up alarm sounds when the transmission is put into reverse when the body raises or when the ta...

Page 48: ...ugh clearance before raising the body 3 Raise the body until the safety prop is free to tilt under the body 4 Release the safety prop using the safety prop handle 5 Place the body safety prop in the p...

Page 49: ...g mechanism safety pin 3 Start the engine 4 Turn the pump switch ON 5 Open the tailgate and raise it about 3 feet high enough to raise the safety prop by using the tailgate control lever in the cab co...

Page 50: ...Part 90405 41 6 Set the safety prop and install the safety pin 7 Lower the tailgate onto the safety prop 8 Reverse the above instructions in order to store the safety prop Safety pin...

Page 51: ...nsmission is in reverse mode the operator can not shift from one camera to the other Since many types of monitors and cameras can be installed on the vehicle refer to the camera manufacturer manual pr...

Page 52: ...or repairing the TOP SELECT To lockout and tagout a TOP SELECT unit 1 Apply the parking brake 2 Switch OFF the hydraulic pump 3 Move any of the hydraulic or pneumatic controls to relieve any residual...

Page 53: ...r switch if equipped DRIVING THE VEHICLE The TOP SELECT is usually equipped with dual driving position The curb side driving position should be used only for door to door waste collection and when the...

Page 54: ...rder to revert to the left hand side driving position Note This procedure applies only to vehicles that have been modified by Labrie Environmental Group and that are equipped with dual driving positio...

Page 55: ...ving position Left hand side driving position Camera view optional Right hand side mirror field of view Right hand side mirror field of view Left hand side mirror field of view Left hand side mirror f...

Page 56: ...is stopped in idle position other than the regular traffic stops Temporary Handbrake Note This section applies only to cabs that have been modified by Labrie Environmental Group If your cab has not b...

Page 57: ...y hoist side bucket s etc A lamp next to the switch illuminates when the pump is active Press the left hand side of the switch to activate the hydraulic pump Press the right hand side of the switch to...

Page 58: ...ion to shift from Drive to Neutral automatically without using the shifter lever or shifter keypad When the operator stops the vehicle and applies the temporary handbrake a signal is sent to the trans...

Page 59: ...he auto neutral switch is turned OFF The transmission has to be shifted manually between Drive and Neutral Shifting transmission from Neutral to Drive is possible only if the engine RPM is lower than...

Page 60: ...an automatic engine speed up system The speed up will be engaged when the Maximizer optional joystick is activated Speed up on units equipped with a Maximizer 1500 RPM Note The speed up function is en...

Page 61: ...52 Part 90405 Temperature indicator optional Air pressure indicator Transmission temperature optional Alternator indicator optional Speedometer Oil pressure optional...

Page 62: ...ve needs to be pulled up before moving the lever to open or close the tailgate When the tailgate is unlocked the Tailgate unlocked or body raised warning lamp illuminates and a buzzer sounds CAUTION R...

Page 63: ...and the body depending on the chassis model When there is a loading bucket joystick outside the cab it is automatically equipped with a deadman button The operator must push and maintain the deadman b...

Page 64: ...is equipped with this device you can empty the loading bucket from the back of the truck as well as from the front WARNING MAKE SURE TO BE CLEAR FROM THE LOADING BUCKET BEFORE ACTIVATING THE REAR CONT...

Page 65: ...ith two loading buckets In order to prevent both roofs from colliding with each other it is necessary to select one of the loading buckets using the selector switch located on the console CAUTION MAKE...

Page 66: ...aise or lower the body When the body is raised the Tailgate unlocked or body raised warning lamp illuminates and a buzzer sounds BODY PARTITION CONTROLS All body partition release switches are located...

Page 67: ...een the cab and the body depending on the chassis model As soon as the Maximizer joystick is activated the engine automatically accelerates to 1500 RPM Refer to Maximizer Operation on page 91 to know...

Page 68: ...ights Shift the switch up to illuminate the flashing lights Shift the switch down to turn off the flashing lights Strobe Light Switch optional This switch activates and deactivates the strobe light mo...

Page 69: ...ht Indicator Green Located on the dashboard this light turns on when the transmission is in Neutral position Temporary Handbrake Light Red Located on the dashboard this light turns on when the tempora...

Page 70: ...aged Auto Neutral Light Red Located on the console the Auto neutral light turns on when the Auto neutral system is engaged Tailgate Roof Or Body Raised Warning Light Red Located on the console this li...

Page 71: ...f equipped turns on when the tailgate is fully open so you can raise the body for dumping Body Raise Allowed Indicator Optional This warning light turns on when the air suspension has been dropped Alw...

Page 72: ...o report any malfunctions or concerns to your supervisor and maintenance department Consult with your supervisor for specific rules of driving the TOP SELECT in your location Obey all speed restrictio...

Page 73: ...must be collapsed 7 Ensure that the hydraulic cylinders do not leak and ensure mounting pins are secure 8 Ensure the hydraulic tank shut off valve is fully open 9 Ensure there is no mechanical problem...

Page 74: ...ide extension and operate the right hand side driving controls Report any defective system to maintenance personnel Right hand cab driving control inspection procedure 1 Test the steering wheel by tur...

Page 75: ...e door 1 Unlock and open the curb side cab door 2 Inside the folding door locate the sliding lock 3 Pull up the sliding lock lever see illustration below 4 Slide the lever to the right see illustratio...

Page 76: ...kers camera lens etc Look for mechanical problems rollers hinges door lock mechanisms wear items etc Report any defective system to the maintenance personnel Body inspection procedure 1 Activate the l...

Page 77: ...tanks air tanks must be drained every day wheels for leaks cracks or other type of problems 6 At the front of the unit check lights mirrors and pump if not PTO mounted 7 Go around and check lights cl...

Page 78: ...et Example The following is an example of an inspection sheet The operator MUST follow the inspection sheet provided by his employer If the employer doesn t have an inspection sheet ask their permissi...

Page 79: ...cab has not been modified by Labrie Environmental Group please refer to your cab manufacturer recommendations To step out of the curb side cab extension 1 Make sure the auto neutral switch on the cons...

Page 80: ...and apply service or parking brake according to chassis manufacturer s guidelines 2 Ensure all work lights and safety lights are On 3 Step off the vehicle To step out keep a good hold on the vehicle u...

Page 81: ...g 18 inch loading bucket Volume 2 29 yd Maximum weight 1000 lbs 453 kg Full Cycle Time 15 seconds Note The normal cycle time of the loading bucket is 15 seconds This cycle time may drastically change...

Page 82: ...MORE ROOM INSIDE THE BODY OR FOR ANY OTHER REASON SEVERE INJURY OR DEATH MAY OCCUR WARNING WEAR PROTECTIVE SAFETY EQUIPMENT LIKE SAFETY GLASSES AND GLOVES AT ALL TIMES WHEN YOU ARE WORKING CLOSE TO T...

Page 83: ...above ground Overheight shown includes the 40 inch frame height Be aware that other types of chassis especially the cab over type vehicles can be as much as 6 in 15 cm higher 3 Make sure the wheels a...

Page 84: ...d of its tracks This will allow access to chassis components The upper part of the unit should be accessed by maintenance personnel only and must be reached only with a guarded platform that meets OSH...

Page 85: ...system 4 Lift the bucket until it reaches the end of its stroke 5 Open the tailgate and install its safety prop refer to Tailgate Safety Prop on page 40 6 Apply the lockout tagout procedure refer to L...

Page 86: ...ins are firmly held in place Note The rear loading bucket safety pin is located near the curb side tailgate hinge The front loading bucket safety pin is located near the upper corner of the front body...

Page 87: ...78 Part 90405 operator has to cross body partition s using partition door s 8 When service is completed remove the safety pins and completely lower the loading bucket Body partition door...

Page 88: ...ertical pin going through the bottom of the bucket while two side pins hold them at the top Loading bucket partitions adjustment procedure 1 Pull the handle 2 Rotate the partition towards the right to...

Page 89: ...ucket Body Partitions Adjustment The Labrie TOP SELECT can be equipped with up to seven 7 air operated opening body partitions giving eight 8 adjustable compartments for recyclable materials Body part...

Page 90: ...tion s top locking pin 6 Release floor locking pins using the manual release system located in the body Upper locking mechanism 1 Pull the lever manual operation Block the lever Locking mechanism Lock...

Page 91: ...neumatic coupler Each partition if more than one has its own pneumatic hose There may be more than one coupler for a partition In this case the couplers are connected to the same control cab console 7...

Page 92: ...equipped with a deadman button If so make sure to press and hold this button to operate the loading bucket 5 Check around the loading bucket for any obstruction preventing it to move freely 6 Make su...

Page 93: ...lso load roller carts using an optional automatic latching system In order to secure roller carts to the loading system an optional automatic latching system located at the bottom of the bucket will g...

Page 94: ...Procedure To latch a roller cart on the loading bucket Note Some units are equipped with more than one latch in order to allow multiple roller cart collection American style roller cart Upper latchin...

Page 95: ...the automatic latching system 3 Bring the roller cart against the loading bucket 4 Slowly raise the bucket s and make sure all lower latches are properly locked Note When lifting the loading bucket t...

Page 96: ...OPRELY ATTACHED CART THAT COULD FALL OFF DANGER NEVER TRY TO SHAKE THE LOADING BUCKET WHILE DUMPING CAUTION MAKE SURE THE ROOF IS CLEAR OF ANY OBSTACLE DANGER THE MAXIMUM LOAD ALLOWED IN EACH ROLLER C...

Page 97: ...for the last section of the hoist to prevent a sharp stop at the end of the cylinder extension 7 Move the vehicle forward slowly to prevent the material from pilling up under the tailgate Note This i...

Page 98: ...e operator has to go inside the body to make sure that all partitions are locked in place Use the grab handle and the foot step to enter the body 15 Put the tailgate safety pin back in place WARNING N...

Page 99: ...e if equipped has not been lowered 6 The air suspension if equipped has not been dropped refer to Body Raise Allowed Indicator Optional on page 62 Emergency Unloading Action If the truck starts to sin...

Page 100: ...ss contamination can occur when unloading the side bucket If needed a small bucket partition is provided to be installed over the rear wheel Using the Maximizer Do not operate the Maximizer until the...

Page 101: ...afe stable and level ground 3 Check for overhead clearance before opening the tailgate and raising the body CAUTION DO NOT USE THE MAXIMIZER AS INTENSIVELY AS A PACKER GLASS WILL PREMATURELY WEAR THE...

Page 102: ...ou are experiencing unloading problems cycle the Maximizer in both directions Take all precautions to avoid hitting the material with the raised tailgate Never jerk the body or use the throttle and br...

Page 103: ...e and level ground 3 Check for overhead clearance before opening the tailgate and raising the body CAUTION THE OVERHEAD CLEARANCE VARIES ACCORDING TO THE BODY VOLUME PLEASE REFER TO THE SAFETY DECAL L...

Page 104: ...Move the vehicle forward to prevent the material from pilling up under the tailgate Note This is the only time you can move the truck with the body in the raised position Do it very cautiously and co...

Page 105: ...Procedure on page 98 Body weekly cleaning procedure 1 Park the unit on a level ground and apply the parking brake 2 Open the tailgate and set the tailgate safety prop refer to Tailgate Safety Prop on...

Page 106: ...bucket weekly cleaning procedure 1 Set the loading bucket in its initial position 2 Apply the lockout tagout procedure refer to Lockout Tagout Procedure on page 43 3 Remove all loading bucket partitio...

Page 107: ...tical position then lower the body 9 Clean the body all around with water and soap 10 Rinse Maximizer Cleaning Procedure As cleanliness is part of safety ensure the equipment works properly by removin...

Page 108: ...access traps 3 by removing their bolts 2 for each trap and clean thoroughly 13 Close the access traps and reinstall bolts 6 14 Get out of the body and make sure nobody is in the body or around the veh...

Page 109: ...draulic oil 6 In the case of a dry valve system remove the pump drive shaft from the engine before restarting the engine 7 Same thing applies for a transmission mounted pump Do not engage it Tagout th...

Page 110: ...rt 90405 101 When the pump system has no clutch CAUTION IN THE CASE OF HYDRAULIC SYSTEM LEAK DISCONNECT THE DRIVE SHAFT LOCATED BETWEEN THE PUMP AND THE ENGINE BEFORE DRIVING THE VEHICLE TO BE REPAIRE...

Page 111: ...102 Part 90405...

Page 112: ...elephone 1 920 233 2770 General Fax 1 920 232 2496 Sales Fax 1 920 232 2498 Mailing Address P O Box 2785 Oshkosh WI 54903 2785 Parts Service and Warranty during business hours 7 00 AM to 7 00 PM Centr...