108
Maximizer Maintenance
Figure 10
-
12 Maximizer head
5.
Slide the Maximizer out of its rails.
6.
Using a lifting device with a 500-pound capacity, run the chain through the opening in the roof
and attach it to the Maximizer.
7.
Lift the Maximizer and move it as far as you can towards the exterior of the body.
The beam at the back will eventually block your progress.
8.
Bring a forklift to set the Maximizer on it.
9.
Once the Maximizer rests safely on the forklift, remove the chains and pull it out.
10.
Set the Maximizer on blocks so you can pick it up again with the forklift later on.
To reinstall the Maximizer, proceed as follows:
1.
Use the same forklift you used to remove the Maximizer to bring it to the body and align it so it
can be slid in.
2.
Attach the Maximizer with a chain through the roof opening to a lifting device.
3.
Once it is safely attached, release it from the forklift and slide it in with the lifting device to set it
on the rails (see Figure 10
5).
4.
Move the Maximizer until it meets the head section and align the two structures.
5.
Weld the head to the rest of the Maximizer.
6.
Reinstall all air hoses.
7.
Reinstall the Maximizer cylinder.
See “Installing a New Cylinder” on page 106.
N
OTE
:
The Maximizer is NOT a packer and CANNOT be used as such.
Thoroughly soak paper stuck between the Maximizer and the body before performing
any repair with a welding device or any heat source.
Maximizer head
Remove welds
WARNING!
Summary of Contents for Top Select
Page 1: ...TOP SELECT TM MAINTENANCE MANUAL...
Page 2: ......
Page 3: ...TOP SELECT MAINTENANCE MANUAL...
Page 8: ...vi Table of Contents...
Page 34: ...26 Safety...
Page 40: ...32 General Cleanliness...
Page 72: ...64 Loading Container Maintenance...
Page 104: ...96 Preventive Maintenance...
Page 121: ...Lubrication 113 Figure 11 2 Body hinges Grease Fittings on Body Figure 11 3 Tailgate and hooks...
Page 122: ...114 Lubrication Figure 11 4 Partition Figure 11 5 Optional Maximizer Location of lube zerks...
Page 123: ...Lubrication 115 Figure 11 6 Roof hinges and loading cylinders...
Page 124: ...116 Lubrication Figure 11 7 Lube chart...
Page 132: ...124 Troubleshooting...
Page 134: ...126 Hydraulic and Pneumatic Circuit Diagrams Hydraulic Schematics Single Side Bucket...
Page 135: ...Hydraulic and Pneumatic Circuit Diagrams 127 Single Side Bucket w Maximizer...
Page 136: ...128 Hydraulic and Pneumatic Circuit Diagrams Dual Side Bucket...
Page 137: ...Hydraulic and Pneumatic Circuit Diagrams 129 Dual Side Bucket w Maximizer...
Page 139: ...Hydraulic and Pneumatic Circuit Diagrams 131 Air System Schematics TS 1000 w Options...
Page 140: ...132 Hydraulic and Pneumatic Circuit Diagrams TS 2000 w Options...