7
Hydraulic System
Maintenance
General Maintenance
The following are guidelines to keep the hydraulic
system efficient and reliable.
Perform a general inspection of the hydraulic
system.
For new vehicle, change the return filter element
after 50 hours of use, and twice a year afterwards
Hydraulic oil must be replaced at least once a year
or when contaminated (see
When maintenance is carried out, protect all hoses,
fittings and pipes or any other holes from dirt that
would eventually get into the oil. Use plugs to block
hoses that are not connected.
Monthly inspect and adjust (if necessary) the oil
pressure of the hydraulic system (see
On a daily basis, inspect the hydraulic lines and
connections for leaks, and correct if necessary.
Inspect the pump for leaks or unusual noise.
The shut-off valve on the hydraulic tank must be
completely open before engaging the pump or
starting the engine (see
Hydraulic Cylinder Inspection
To maintain proper working order and extend cylinder
life, it is essential to inspect the hydraulic cylinders at
least once a month. Make sure that the connections
between all hoses and pipes are tightened, and that
there are no oil leaks.
Apply the Lockout/Tagout procedure at all
times when maintenance or inspection is
performed on the vehicle.
DANGER!
Summary of Contents for Top Select
Page 1: ...TOP SELECT TM MAINTENANCE MANUAL...
Page 2: ......
Page 3: ...TOP SELECT MAINTENANCE MANUAL...
Page 8: ...vi Table of Contents...
Page 34: ...26 Safety...
Page 40: ...32 General Cleanliness...
Page 72: ...64 Loading Container Maintenance...
Page 104: ...96 Preventive Maintenance...
Page 121: ...Lubrication 113 Figure 11 2 Body hinges Grease Fittings on Body Figure 11 3 Tailgate and hooks...
Page 122: ...114 Lubrication Figure 11 4 Partition Figure 11 5 Optional Maximizer Location of lube zerks...
Page 123: ...Lubrication 115 Figure 11 6 Roof hinges and loading cylinders...
Page 124: ...116 Lubrication Figure 11 7 Lube chart...
Page 132: ...124 Troubleshooting...
Page 134: ...126 Hydraulic and Pneumatic Circuit Diagrams Hydraulic Schematics Single Side Bucket...
Page 135: ...Hydraulic and Pneumatic Circuit Diagrams 127 Single Side Bucket w Maximizer...
Page 136: ...128 Hydraulic and Pneumatic Circuit Diagrams Dual Side Bucket...
Page 137: ...Hydraulic and Pneumatic Circuit Diagrams 129 Dual Side Bucket w Maximizer...
Page 139: ...Hydraulic and Pneumatic Circuit Diagrams 131 Air System Schematics TS 1000 w Options...
Page 140: ...132 Hydraulic and Pneumatic Circuit Diagrams TS 2000 w Options...