Maximizer Maintenance
101
Before performing the visual inspection, apply the following procedure:
1.
Park the vehicle on safe, level ground where it can be cleaned up.
2.
Ensure that the parking brake is applied.
3.
Make sure no one will get close to the vehicle since you will be moving the loading bucket(s), the
tailgate and the body.
Apply the following step-by-step inspection procedure to prevent breakdowns and reduce
maintenance expenses.
To inspect the Maximizer, do the following:
1.
Apply the above procedure to prepare the truck accordingly.
2.
Start the engine, engage the hydraulic pump and disable the speed-up system.
3.
Fully extend the Maximizer (cylinder fully extended).
4.
Check for horizontal movement of the Maximizer.
If there is excessive sideways movement or even up and down movement, the rails should be
inspected for wear.
Figure 10
-
4 Maximizer assembly
Apply the Lockout/Tagout procedure to prevent any accidental engine start-up.
Be careful not to direct pressurized water toward the cylinder heads and joints or on
electrical devices such as limit switches.
Cylinder
head
Locking
mechanism
Access
door
Air hose
DANGER!
WARNING!
Summary of Contents for Top Select
Page 1: ...TOP SELECT TM MAINTENANCE MANUAL...
Page 2: ......
Page 3: ...TOP SELECT MAINTENANCE MANUAL...
Page 8: ...vi Table of Contents...
Page 34: ...26 Safety...
Page 40: ...32 General Cleanliness...
Page 72: ...64 Loading Container Maintenance...
Page 104: ...96 Preventive Maintenance...
Page 121: ...Lubrication 113 Figure 11 2 Body hinges Grease Fittings on Body Figure 11 3 Tailgate and hooks...
Page 122: ...114 Lubrication Figure 11 4 Partition Figure 11 5 Optional Maximizer Location of lube zerks...
Page 123: ...Lubrication 115 Figure 11 6 Roof hinges and loading cylinders...
Page 124: ...116 Lubrication Figure 11 7 Lube chart...
Page 132: ...124 Troubleshooting...
Page 134: ...126 Hydraulic and Pneumatic Circuit Diagrams Hydraulic Schematics Single Side Bucket...
Page 135: ...Hydraulic and Pneumatic Circuit Diagrams 127 Single Side Bucket w Maximizer...
Page 136: ...128 Hydraulic and Pneumatic Circuit Diagrams Dual Side Bucket...
Page 137: ...Hydraulic and Pneumatic Circuit Diagrams 129 Dual Side Bucket w Maximizer...
Page 139: ...Hydraulic and Pneumatic Circuit Diagrams 131 Air System Schematics TS 1000 w Options...
Page 140: ...132 Hydraulic and Pneumatic Circuit Diagrams TS 2000 w Options...